Scansonic laser welding and brazing head and robot program control-EEWORLD

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Ssonic laser welding brazing head

• > (1) Fiber Optic Devices

• > (2) Auto focus /

• > (3) Reflector module 1

• > (4) Schwenkachse axis

• > (6) Reflector module 2

• > (5) Camera module

• > (7) Focus module

• > Schutzglasmodul (protective lens)

• > Csjetmodul (cross jet module)

• > (TA) leskop (telescopic arm)

• > (KS) Kraftsensor (Force)

• > (STRG) Control ( controller )

ALO3, Nahtführung in lateraler and Höhenrichtung

Weld seam guide (side), lifting direction

• Adjustment knob: adjust the left and right position of the light spot relative to the welding wire

Replace the protective lens

The shielding gas pressure is 3-5 BAR , which is easy to produce vortex when it is high.

scapacs ^â : Module, Kraftsensor (stress sensor, force on the arm, range can be adjusted in software)

scapacs ^â : Module, Teleskoparm (TA) (The height change of the telescopic arm is moved by the internal guide rod, collected by the circuit board, and fed back to the controller. The downward movement of the telescopic arm is accomplished by the spring on the internal coarse guide rod.)

The extension length of the welding wire with a diameter of 1.6 is 8MM

Equipped with an autofocus system to ensure that the TCP spot size remains unchanged

ALO3 welding head range : 641-704

Use of working procedures:

SPSMAKRO450 = EIN --- Sliced-

-Preparation before laser welding-

29: WARTE BIS E1304 + E27 + EIN - E1304 has silk in the bobbin

PTP VB=100% VE=0% ACC=100% RobWzg=1 Base=1 SPSTrig=5[1/100s] P

1: FB PSPS = EIN

3: A1309 = EIN -A1309 shielding gas-

4: WARTE (EIN) ZEIT 10 [1/10Sek]

5: A1309 = AUS

6: A23 = AUS

8: bin21 (EIN) = 1 - BIN21 gives HKS program number 1 -

10: A84 = EIN -Close Safety Interlock-

11: SPSMAKRO20 = EIN - Disable interlock signal between robots -

12: WARTE BIS E23 & F980 - F980 robot speed 100%

13: A23 = EIN

16: WARTE BIS E644 -E644 ALO 3 welding head ready for use-

18: A669 = AUS -ALO 3 Telescopic arm brake A669 closed-

20: WARTE BIS !E669 -Waiting for E669 brake to open-

26: Tech_ APN_Loeten SA_Pos=1SA_S_Kraft=1 SA_AUE=1 A_Focus_Pos=3 Focus_Pos=AUS - EIN

-Set welding head parameters - welding head position 1- welding head force 1- welding head monitoring area 1, auto focus program use 3- close focus position-

28: WARTE BIS E649 -Welding head in position 1-

30: -- Betriebsart AUS --

31: A1319 = AUS - Wire feeder is switched off in operating state 1 ( A1319 ) -

33: WARTE BIS !E1319 - Detection of wire feeder not working 1-

35: Puls A1298 = Pegel: EIN Zeit:6 [1/10Sek] -Wire feeder fault reset-

37: WARTE BIS E1297 & E1298& E1306 & E1310 & !A1298

-E1297 Wire feeder is ready -E1298 Wire feeder has no fault -E1306 Wire feeder has no internal fault -E1310 Cooling water is normal -A1298 Fault reset -

39: A1319 = EIN - Start wire feeder working state 1 (A1319)

40: WARTE BIS E1319 -Wire feeder working status 1 detection is turned on-

42: bin9 (EIN) = 26 - BIN9 wire feeder job number starts from A1321 8 digits -

44: WARTE BIS E1297 & E1298& E1306 & E1310

-E1297 Wire feeder is ready -E1298 Wire feeder has no faults -E1306 Wire feeder has no internal faults -E1310 Cooling water is normal

47: Puls A905 = Pegel: EIN Zeit:6[1/10Sek] -Laser welding reset -A905-

49: WARTE BIS !E901 & !A905 -E901 laser welding failure

51: A148 = EIN -A148 request laser release

52: WARTE BIS E148 -Gives permission for laser emission-

53: Tech_ Laser RobNr = 1 L-ProgNr =1 L_Leistung =3100 - EIN

-Give the robot number of the laser -The program number used by the laser -The power of the laser -

56: F1 = AUS

58: F2 = AUS

59: A903 = AUS

61: A23 = AUS

63: A80 = EIN - Send position safety signal to PLC -

65: WARTE BIS E23 & !E79 &E80 - Waiting for PLC to start laser welding -

66: A80 = AUS

67: A23 = EIN

68: FB PSPS = M30 & M32 &E44 & E80

PTP VB=50% VE=100% ACC=100% RobWzg=1 Base=1SPSTrig=0[1/100s] P

.........

-Preparation before start-

PTP VB=50% VE=0% ACC=100%RobWzg=1 Base=1 SPSTrig=0[1/100s] P

1: FB PSPS = EIN

2: A23 = AUS

4: Puls A905 = Pegel: EIN Zeit:6 [1/10Sek] -Laser welding reset -A905-

6: WARTE BIS !E901 & !A905

8: WARTE BIS !E903 -Safety switch closed-

9: A897 = EIN --A897 Laser Request- -

10: WARTE BIS E900 --Laser off switch-

12: A898 = !E13 - A898 emits a pilot laser - E13 robot robot emergency stop

14: WARTE BIS M37 & M38 & E148 + !E13

-M37 Laser welding without failure -M38 Laser request issued -E148 Laser released -

17: F122 = EIN --Start the jet pilot valve in automatic mode--

A1009 = F122 & E13 & A4039 + F123 & A11

F122 is used to inject air when the robot is automatic - F123 is used to inject air when the robot is manual - A1009 is used as the pilot valve for injecting air

18: F123 = EIN – Manual start of jet pilot valve -

19 : A1012 = AUS -Jet Off-

20: A1011 = EIN --- Protection Jet Start--

22: A1309 = EIN --- Welding shielding helium gas supply--

twenty three: ------------------------------------------- --

25: ana6 (EIN) = VPROP: 1669 [mm/Sek] OFFS: 0[mV]

----- Send robot speed to HKS -----

26: bin10 (EIN) = 10 -- Give HKS program number — starting from A1409

27: WARTE BIS E644 & E1409 + E185 -E1409HKS ready- E644 welding head ready-

28: t11 ( EIN ) = 0[1/10Sek]

29: WARTE BIS E23

30: A23 = EIN