introduction:
1. With the increasing production capacity of a single line, how can we achieve both speed and precision?
2. How to meet the requirement of ultra-large format typesetting and the need for a robot with a larger arm span to achieve compatibility?
3. How can the powerful combination of visual system and robotic arm achieve the real “sharp eyes and quick hands”?
Customer and market demands are the source of corporate innovation. Listening to customers’ voices and continuously launching products and services that meet customer needs is a reflection of the company’s “customer-centric” service awareness.
In the process of deepening our involvement in the photovoltaic industry, we found that the above problems have become a problem that troubles our customers. To this end, based on the Luoshi industrial product platform and guided by the market, we launched a new generation of photovoltaic typesetting robot NB25-12/2.1, providing a one-stop robot solution for the intelligent industrial upgrade of the photovoltaic industry.
NB25-12/2.1 photovoltaic typesetting robot
High speed + high precision, creating the industry's top production capacity
Customer pain points:
"The photovoltaic industry has increasingly higher production capacity requirements for a single production line, and the robots are running at faster and faster paces. We also have to ensure accuracy while increasing the speed. In addition, high-speed robot operation often causes the frame to shake, which in turn affects the overall accuracy of the typesetting. Therefore, we have to find ways to reinforce the equipment." The head of customer automation said that for photovoltaic companies, high speed and high precision of products are necessary factors to ensure that they maintain their core competitiveness in the fierce market competition.
Solution:
Body optimization: LuoShi photovoltaic typesetting robot adopts a special design of high inertia and high rigidity, which can give the robot's axes faster movement speed, ensure reliability during long-term operation, and lay the foundation for achieving "high speed + high precision".
System upgrade: By adopting the new xCore control system developed by Luoshi, Luoshi’s photovoltaic typesetting robot not only has a speed that can be easily reduced to less than 5 seconds per cycle, but also has a smoother and more flexible motion trajectory, which fully meets the needs of high-precision applications and provides a guarantee for the overall accuracy of typesetting.
Large arm span + high load, compatible with full range of typesetting requirements
Customer pain points:
"The existing robot's arm span is only 2 meters, which is often insufficient when faced with end customers' oversized typesetting needs. Therefore, we have to adjust the mechanical structure of the equipment to adapt to new needs. This not only increases the workload, but also increases the design and manufacturing costs, and the corresponding risks are also much higher." said the person in charge of the customer delivery chain in an interview.
Solution:
Large arm span: The arm span of LuoShi photovoltaic typesetting robot has been expanded from 2013mm to 2110mm, and the advantage of the large arm span has been maximized by optimizing the mechanical structure.
High load: The robot's load capacity has been increased from 10kg to 12kg, which can easily cope with the load requirements during the typesetting machine upgrade process.
Customized visual system, more efficient production and more convenient use
Customer pain points:
"Driven by the demand for more flexible and intelligent production lines, the cooperation between visual systems and robots is becoming more mature. However, the current conventional integrated solutions not only still have technical barriers, but also increase the difficulty of subsequent debugging and services." said the customer after-sales service staff.
Solution:
Relying on a complete solution system, LuoShi not only provides customers with robot products, but also develops a complete set of typesetting visual solutions to meet customer needs. By upgrading the integrated solution of "robot + vision" to a one-stop solution, LuoShi not only achieves true "sharp eyes and quick hands", but also solves customers' worries about on-site debugging and service.
The demand for automation in the photovoltaic industry continues to increase. Relying on its excellent robot product portfolio and intelligent manufacturing solution planning and implementation capabilities, Luoshi has launched a new robot dedicated to photovoltaic typesetting, providing an "efficient tool" for the comprehensive upgrade of intelligent manufacturing in the photovoltaic industry. In the future, Luoshi will continue to explore the application technology of the photovoltaic industry chain, continue to provide the industry with one-stop robot solutions, and promote the early realization of the "carbon peak" and "carbon neutrality" goals.
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