As a necessary means of transportation for almost every family in the new era, people's demands for various aspects of automobile performance are also increasing. With the development of science and technology, automobile automation control has become the mainstream of the times. Among them, automobile wiring harness is the "soul" part of the entire car body, and its quality has a great impact on automobile performance.
The automotive wiring harness is the key to the vehicle's electrical system. It is because of the connection of the automotive wiring harness that the various electronic instruments on the car can operate normally and realize a variety of intelligent functions. Therefore, when the automotive wiring harness is processed and produced in the factory, the quality control should be fully achieved and the wiring harness testing should be done well.
So what are the main items that need to be tested when conducting wiring harness testing?
In order to ensure that the wire harness can be used safely and reliably, it must be strictly tested according to product standards on the wire harness production line or before the user uses it. Although different industries have different test items for wire harnesses, generally speaking, there are four wire harness test items:
1. Continuity test, 100% correct;
2. Harness impedance test, which must meet technical requirements;
3. The connection resistance between the wiring harness connecting wire and the connector;
4. Test the firmness of the connector on the wire.
Wire harness continuity and impedance testing are the most basic inspection items to ensure the quality and reliability of wire harnesses. Through this inspection item, early failure products such as short circuits, open circuits, and miswiring can be eliminated. However, the detection methods of many factories are still quite backward. Not only are they slow, inefficient, and workers are easily fatigued, but they are also very likely to cause false detection and missed detection. Therefore, more efficient wire harness testing equipment is needed.
Wire Harness Test Instruments Help
In order to cope with complex wiring harness detection and diagnosis and assist engineers with wiring harness detection, Aigtek, as a domestic high-tech enterprise specializing in the research and development, production and sales of professional measuring instruments, has always been committed to providing engineers with the highest quality power amplifiers, measurement and calibration products, wiring harness testers and other products, and using the most professional and ingenious spirit to provide users with competitive testing solutions.
Among them, the ATX-3000S series desktop wire harness tester has a beautiful appearance and a full sense of technology. It is a multifunctional, automated wire harness parameter detection system dedicated to the quality and connection reliability detection of various cables, wire harnesses and wiring arrangements. It has outstanding performance in scientific research fields such as aerospace, shipbuilding, weapons, and electronics. It is an indispensable tool for automotive wire harness diagnosis, with both good appearance and quality.
Features:
Four-wire resistance test, with an accuracy of up to ±5%, more accurate testing;
The DC high voltage detection voltage can reach 750V, and the AC high voltage detection voltage can reach 500V. The voltage detection width is wider, which can better meet the needs of different detection projects;
64/128/256/512 test channels, more channels can be quickly expanded to provide greater possibilities for your test breadth;
The device can be operated stand-alone or connected to a computer, making the test operation more convenient;
With a high-resolution touch screen, you can get what you need with just one touch, making it more intelligent.
It is also equipped with an intelligent self-learning test function, which can quickly and accurately determine the conditions of access, short circuit, open circuit, and pin misalignment, making the originally cumbersome and complicated cable sample configuration and testing work simpler;
The equipment is compatible with intelligent testing software, which can help you improve data comparison and analysis and reduce the pressure of data analysis;
After the high-voltage test is completed, the device will automatically reset, effectively improving the safety of the test.
Application areas:
• Used for work that requires on-site wiring harness repair, maintenance, testing, etc.
• For automotive wiring harness testing
• Used in aerospace sciences such as aviation, rockets, etc.
• Used for testing in scientific fields such as ships and weapons
• Used in home appliances, computers, communications equipment and other electronic industries
• Used for complex multi-core channel testing of printed circuit boards, switchboards, controllers, etc.
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