Jiangzhi's digital material turnover management robot solution for small and medium-sized factories

Basic description of Jiangzhi convenient delivery JZR200SW for small and medium-sized factories

1. Design concept:

The focus is on solving the pain points that small and medium-sized factories are facing, such as the increasing difficulty in hiring workers (unwilling to work in small and medium-sized factories and rising labor costs) and the difficulty in improving comprehensive management effectiveness (mainly personnel management costs). In this link, material turnover is still done by manpower + trolleys/forklifts, and the existing AGV series (mainly for large factories) are not suitable for use in small and medium-sized factories (high price/standardized use environment/relatively complex and high operation requirements/large-scale product specifications/specialized specific use, and relatively low flexibility of use). The number and overall contribution of small and medium-sized factories are also important responsibilities for the national economy.

2 Basic shape

3 Basic size parameters and main performance

Dimensions: 906×586X280 mm

Main control screen: 7-10.1 inch touch screen resolution 1280X800

Travel speed: 0.3~1.2 m/s, multi-level adjustable, maximum 1.5 m/s

Positioning accuracy: ±5 cm

Passing width: ≥600 mm

Minimum turning radius: 0

Climbing ability: ≤10°

Obstacle crossing ability: 1.5cm

Net weight: 45KG

Loading 150-200KG

Loading table specifications: 800X520 mm

Communication: / (Upgrading now, free upgrade available later)

Main system:

Android 9.0 system RK3399Pro (6+6) or RK3588-oT motherboard

Chassis:

Model: C900200

Drive system: 8-inch dual drive wheels + 2 3-inch universal driven wheels at the front and rear + 1 inertia wheel at the front and rear

Key features:

It adopts the combination of laser radar + 3 front and 2 rear ultrasonic sensors for autonomous navigation, obstacle avoidance, path planning and positioning, etc. It realizes the main functions of freely controllable forward/backward/left turn/right turn, etc.

Human-computer voice interaction function:

Use 4-mark + 6W4-ohm full-range dual speakers + Jiangzhi JZAIUI voice interaction APP to realize the necessary human-computer interaction in the material turnover process and improve the overall operational efficiency.

Visual recognition function:

A 500W high-definition wide dynamic camera + visual recognition function module (face recognition and material recognition) combined with human-computer voice interaction function is used to improve overall convenient operational efficiency.

Digital and intelligent material turnover management system platform under the Internet

The key points should be: Industrial Internet + Digitalization + Intelligence + Practicality + Reliability + Convenience. See the attachment for specific requirements

Battery: 24 V/60 Ah

Standby time: 40h

Battery life: 6-8h

Charging time: 2-3h

Working noise: ≤50 dB

parameter:

Dimensions: 360×120×280 mm

Input voltage: 100-240 V, 50-60 Hz

Output voltage: 25.2 V

Input: 20A

Power: 500W

Net weight: 4KG

Working temperature: -10~40℃

Safety function: inductive anti-electric shock protection

4 Main features (convenient AGV + material management system)

4.1 Convenient material circulation carrier indoors

4.2 The workbench is designed with convenient installation to adapt to the turnover of different materials. It can be the original packaging box of the material, or the special station equipment for finished or semi-finished parts used in the factory. It can meet the needs of AGV versatility in small and medium-sized factories and reduce the actual investment of the factory.

4.3 Automatically travel from point to point (single point or multiple points) according to the pre-planned path (with automatic obstacle avoidance); the running speed is adjustable, up to 1.5M/S, and its efficiency is about 3 times that of manpower, which improves the efficiency and reduces the manpower input.

4.4 Easy to operate Existing employees can use it proficiently (terminal/main control screen/) with just a little training according to the operation and maintenance instructions.

4.5 High cost-effectiveness (the price is about RMB 35,000, which is less than one-third of the current lowest price of AGV, that is, less than one year's salary of an ordinary worker).

4.6 Convenient AGV operation control + material turnover intelligent management system platform

4.7 AGV operation (computer/main control screen and mobile phone)

Through laser navigation, ultrasonic obstacle avoidance, SLAM, etc., the path planning built according to the pre-scanning and positioning can be used to allow the 8-inch dual system to perform forward, steering, stop and other actions.

4.8 Material turnover management system (computer/main control screen and mobile phone)

4.9 When clicking on the system software, whether it is the material sender or the material receiver, identity verification (face recognition/mobile phone/operator password) is required before the material sender/receiver interface can be popped up.

4.10 The material delivery can be carried out according to the existing delivery instructions in the system or the delivery documents of the factory authorized person (once the delivery person enters the new delivery details, this information will be automatically saved)

4.11 The status of the materials sent. After the sender enters the material details and puts the materials into the convenient AGV, he needs to take a photo with his mobile phone and upload it to the software system, and then operate it to the designated location.

4.12 The convenient AGV has started the execution command, and the details of the materials sent and the photo status pictures will be displayed on the screen interface; at the same time, the recipient (mobile phone or computer of the recipient) will also receive the command.

4.13 After the convenient AGV arrives at the location, it will inform you by voice "Please accept xx material", and the recipient will also receive the arrival information reminder.

4.14 On the material delivery and receiving interface, the recipient must first click on the receiving digital code to confirm his identity. Only after passing the identity verification can he check the material list, remove the materials and confirm the return (clicking confirm receipt will not work without the receiving code verification).

4.15 The system will automatically generate a material turnover list in real time and send it to the authorized person’s mobile phone or provide it to the authorized person for viewing.

Attached: "Main Functions of Intelligent Management Software System for Material Turnover in Small and Medium-sized Factories"

Main functions of the intelligent management software system for material turnover in small and medium-sized factories

1 The purpose is mainly based on the actual situation of small and medium-sized factories, combined with the point-to-point set path planning and automatic navigation and obstacle avoidance function of AGV vehicle control operation software, seamlessly integrating the digital intelligent management function of material turnover.

2. Specific main function description

2.1 Basic Description

2.1.1 The content of the material library template in the factory needs to be added, modified and established by each factory. The content of this material library template requires the establishment of permissions. The template format (the format can be changed according to this requirement) is as follows:

XXXX company material database template (coding)

Time—year month day hour minute

Material name: not only refers to product parts, but also includes semi-finished raw materials and packaging boxes, etc.

Status: mainly refers to the main attribute characteristics, such as color qualified/unqualified, etc.; each factory sets it according to actual conditions.

Note: Mainly for content that could not be described clearly or new requirements

2.1.2 Material turnover instruction form template

XXXX Company Material Turnover Instruction Sheet (Code)

Order number - automatically generated

Usage - Manual input or voice input

Specific content - manual entry or voice input

Completion time - manual entry or voice input

Compile/Review--Pull down and click to confirm

Specific materials---Click from the drop-down menu of the Material Database

Executor/Consignee---manual entry or voice input

Actual completion time/actual receipt time---click to automatically generate (face recognition/receipt code input confirmation)

2.1.3 Material turnover statistics report template

XXXX Company Delivery Robot Material Actual Turnover Report (Code)

Time period: Year Month Day----Year Month Day

Enter the time period in the report generation module (this operation also requires permission), and this table will be automatically generated - you can view/accept directly through corporate WeChat/authorized QQ/authorized email. You can also print, etc.