Welding Robot Summit Partner Company Showcase 14: Smart Flow Machines Create Intelligent Welding Solutions with Core Control Systems

Shenzhen Zhiliuxing Robotics Technology Co., Ltd. (hereinafter referred to as "Zhiliuxing Robotics") was established in September 2019 and has been certified as a national high-tech enterprise. The company uses the Shenzhen R&D center as a platform to build the Jiangyin Intelligent Welding Application Center and the Shanghai Intelligent Manufacturing Center.

Platform-based, open controller system

At present, Zhiliuxing robot products are centered on robot controllers, aiming to redefine the next-generation robot control system software, focusing on system openness and reorganization, and creating a robot process development ecosystem; the goal is to allow robot system integrators to obtain a convenient secondary development platform to achieve customized development within their own advantageous industries.

In the past, the end-users could not adjust the fixed interface during use. Zhiliuxing Robot changed it into an app-type operating interface that can be freely defined and configured.

Standardized welding controller and intelligent welding system

Combined with an open system structure, Jiangyin Zhiyunliuxing Company, a wholly-owned subsidiary of Zhiliuxing Robot, has developed a complete industrial robot welding process package and intelligent welding solution, forming a complete welding-specific control system platform and a complete welding process package.

In addition to the functions of traditional welding controllers, the intelligent manifold control robot combines the welding needs of multiple batches and small batches of welding workpieces; the welding scenarios where the workpiece size and weight are large, not suitable for tooling and fixture positioning, and the consistency of workpiece incoming materials is poor; it solves the current teaching and reproduction operation of traditional welding, greatly reducing the difficulty of operation for workers.

The complete wizard-style function list in the system greatly simplifies the operational difficulty for process personnel when using offline programming software to plan workpiece welding. It can truly achieve complete consistency in motion planning and task planning between the offline programming platform and the actual factory scene, realizing what you see is what you get and truly meeting the intelligent welding requirements without teaching.

In addition, the system's clear operating functions and the wizard-style list of welding processes allow end customers to easily set robot parameters, welding processes, sensors, and customize new workpieces and processes even if they do not understand robots.

Intelligent welding cloud platform

The intelligent welding workshop of the future will be an intelligent welding collaborative system composed of multiple robots. It will not only cooperate in the product production process, but also have the robots' collaborative cooperation in welding technology. In addition, there is a need to accumulate and optimize the expert database of welding technology, making cloud-based data collection and optimization particularly important and necessary.

The intelligent manifold robot system has reserved a cloud data interface at the beginning of its design, which can customize the data upload of the end controller and edge controller, and complete the establishment and optimization of the process database through the cloud.

Portable robot body calibration system

In addition to traditional welding and intelligent welding functions, Zhiliuxing Robot also provides portable calibration products such as Calibox for welding wire TCP calibration and Calicube for robot absolute accuracy calibration for welding robot manufacturers and end customers, further improving the accuracy and stability of intelligent welding applications based on "hand-eye collaboration".

1. Body accuracy calibration system

It has the following four characteristics:

① Automatically calibrate the tool coordinate system, without manual teaching, and easily complete robot calibration in three steps;

②Small and light, equipped with a customized suitcase, which is resistant to aging, impact, waterproof and dustproof, and can be carried to the industrial site for use;

③ Wide applicability, it can calibrate 7 types of robots including standard 6-axis serial robot, UR structure collaborative robot, 7-axis redundant structure robot, 4-axis SCARA robot, etc .;

High performance configuration, measuring range up to 2-3m, accuracy ±0.1mm .

2. Welding gun TCP calibration system

It has the following four characteristics:

1. Automatically detect tool parameters and realize automatic repair;

2. Tools that mainly identify objects with cylindrical features;

3. Quickly realize closed-loop detection of robot operations, save manpower and improve reliability;

4. It has great application prospects in industries such as robot welding, engraving, and screw locking.

Zhiliuxing Robot, which specializes in robot core control systems, is committed to providing complete robot control and intelligent welding solutions for various body manufacturers and a large number of welding system integrators, and hopes to carry out in-depth cooperation with various brand manufacturers in the industry in the field of welding.

On October 28, the "2022 Welding Robot Technology and Application Summit" hosted by Gaogong Robot and Gaogong Robot Industry Research Institute (GGII) will be held at the Hilton Garden Inn Shenzhen Airport. The summit is sponsored by Megmeet. The summit will invite professionals including welding robot companies, welding system integrators, welding system supporting manufacturers, and terminal application companies to gather together for a unique technology and application discussion event. The 2022 Welding Robot Industry Chain TOP30 Awards Ceremony will also be held at the same time as the conference.

As a partner of this summit, Zhiliuxing Robot, Shang Dawei, Director of Welding Product Line of Zhiliuxing Robot, will deliver a speech on the theme of "Application and Implementation of Intelligent Welding Technology Based on Edge Computing" at the conference . Stay tuned!