Fiber Bragg grating sensor (FBGS) is a functional fiber sensor using fiber Bragg grating (FBG) as a sensitive element. It can be used to directly detect temperature and strain, as well as indirect measurement of many other physical and chemical quantities related to temperature and strain. In the application research of fiber Bragg grating sensors, wavelength demodulation is an important aspect. At present, the main obstacle restricting the application of fiber Bragg grating sensors is the demodulation of sensing signals. The wavelength demodulation methods mainly include spectrometer, slant edge filtering method, tunable filtering method, interference scanning method, matched grating method, etc. However, among these methods, the cost of spectrometer is relatively high, the resolution of slant edge filtering method is relatively small, the interferometer does not have good repeatability, and the scanning period of tunable filter is relatively long. Therefore, in recent years, the matched grating method has become more and more popular. To this end, this paper introduces a simple and inexpensive system design method for detecting fiber Bragg grating sensors by demodulating two parallel matched gratings.
1 Dual grating matching principle
The schematic diagram of the dual grating matching system is shown in Figure 1. The light emitted by the broadband light source enters the sensing FBG through a 3 dB coupler. After being reflected by the FBG, it enters the two matching gratings. The corresponding two photodetectors obtain the optical signals related to their corresponding wavelengths, which are then converted into electrical signals by the photodetectors and enter the signal acquisition and processing circuit to extract useful signals. Finally, the subsequent signal processing system realizes data acquisition and processing.
In Figure 1, PD1 and PD2 are photodetectors, and the light power P detected by the photodetectors is:
Where I1(λ) and I2(λ) are the reflected power spectrum density functions of the sensing grating and the matching grating respectively. The reflected power spectrum functions of both can be approximated by Gaussian functions:
In the formula, I0 is the peak value of the reflection spectrum intensity; λs is the wavelength value corresponding to the reflection spectrum intensity of I0; △λs is the 3 dB bandwidth of the reflection spectrum. In general, the magnitude of the optical power detected by the photodetector is proportional to the convolution size of the reflection spectrum of the sensing grating and the matching grating. The smaller the difference between the central wavelength λc of the sensing grating and the central wavelength λp of the matching grating, the larger the corresponding convolution value. Since when △λ is greater than the threshold △λmin, the convolution value is too small and may not be able to continue demodulation, so the demodulation range will be limited.
The common matching method has only one sensing grating and one matching grating, corresponding to only one △λ. When △λ≥△λmin, the demodulation system will not be able to continue demodulation. For the dual-grating matching demodulation system, the central wavelengths of the sensing grating and the two parallel matching gratings are approximately equal, but slightly different. The relationship between the three is: λp1<λc<λp2, λp1 and λp2 represent the central wavelengths of the two matching gratings, respectively. λc is the central wavelength of the sensing grating. When the sensing grating is under external stress, △λ1=?λc-λp1?, △λ2=?λc-λp2?; when λc increases, △λ1 increases, and △λ2 decreases; when λc decreases, △λ1 decreases, and △λ2 increases. Figure 2 shows the relationship between △λ1, △λ2 and λc, where △λmin is the minimum value that the photodetector can detect. Therefore, according to Figure 2, in theory, there is always at least one photodetector that can detect the available light signal in the dual-grating matching demodulation system.
2 Design of demodulation system based on DSP
2.1 System Hardware Design
The light reflected by the matching grating is incident on the photodetector (PD) and converted into an electrical signal. The photoelectric conversion part and the signal acquisition part mainly complete the acquisition of the electrical signal output by the PD, and the acquired signal is then converted into a digital signal for processing by the DSP. The DSP mainly completes the interpolation operation and peak search of the data, and feeds back the processing results to the DSP. The DSP controls the stepper motor according to the feedback signal to complete the next step of demodulation. The system hardware block diagram is shown in Figure 3.
In order to achieve high-precision data sampling, this system uses the AD1674, a 12-bit successive approximation analog-to-digital conversion chip with a parallel microcomputer interface launched by the American AD company to realize the system's analog-to-digital conversion. The AD1674 has its own sample-and-hold (SHA), 10V reference voltage source, clock source, and temporary storage/three-state output buffer that can directly interface with the microprocessor bus.
This system uses TMS320VC5402 as the main control chip. This fixed-point DSP chip can realize the processing of fiber grating sensor signals, the control and display of stepper motors, etc. The chip has powerful data calculation and processing functions. Its RPT and MAC instructions can realize multiplication and accumulation operations in a single instruction cycle. Its flexible circular buffer and efficient C language enable TMS320VC5402 to easily realize data circular addressing and convolution operations, thereby achieving high-speed demodulation.
2.2 System Software Design
The software part of the DSP system mainly consists of initialization program, linear interpolation subroutine or curve fitting subroutine, display program, driver, interrupt service program, etc. The A/D conversion and serial communication code can be implemented in the interrupt service program.
The initialization program is used to complete the initialization of resources such as DSPI/O port, internal A/D converter, serial port, interrupt, etc. In order to coordinate the A/D conversion and the control of the stepper motor, the DSP can send a control signal to control the stepper motor so that the digital signal obtained after A/D conversion corresponds to the number of steps added to the matching grating. The display part program can convert this digital signal into a digital quantity that directly represents stress through algebraic transformation, and then dynamically realize stress display through table lookup.
When the matching grating reflection wavelength overlaps with the central wavelength of the fiber Bragg grating reflection wave, the photoelectric conversion outputs a pulse signal and requests an interrupt to the DSP. The DSP then executes the interrupt service program to read the digital quantity converted by the DSP's internal A/D converter into the DSP and save it. Finally, it is sent to the host computer through the serial port and then returned by the interrupt.
3 Experimental results analysis
The experiment shows that when the weight mass increases from 0 g to 60 g, the central wavelength of FBG1 attached to the cantilever beam drifts by 0.716 nm. Figure 4 shows the curve of the central wavelength of FBG1 changing with the weight mass. As shown in Figure 4, the change of the central wavelength of FBG on the cantilever beam has a good linear relationship with the weight mass applied to the free end of the cantilever beam, and has high sensitivity.
In the experiment, increasing tensile stress can be applied to the cantilever beam by increasing the mass of the weight. The reflected light signals of the two matching gratings are received by their corresponding photodetectors. The analog voltage signal output by the photodetector is processed by a series of processes of the signal processing system with DSP as the core to obtain the size of the external physical quantity sensed by the sensing fiber Bragg grating.
When the processed voltage signal value of PD1 is 5 V, the corresponding points are A and C, that is, the corresponding wavelength values of two fiber Bragg gratings. Therefore, for this 5 V voltage, the demodulation system cannot directly determine whether the mass of the corresponding cantilever beam load is the mass corresponding to point A or point C. For a dual-grating matching demodulation system, there are often two matching gratings and two corresponding photodetectors. In addition to PD1, there is also PD2. The system can determine the mass of the weight added when generating a 5V voltage by the voltage values corresponding to PD1 and PD2. In fact, the change in the central wavelength of the matching grating can be obtained through the calculation and processing of the DSP system, thereby obtaining the change in the central wavelength of the sensing grating. For a dual-grating matching demodulation system, the corresponding sensing grating can take the double sides of the reflection spectrum, thereby expanding the measurement range of the sensing grating. The curve of the voltage change of the output of the photodetector after the signal conditioning circuit with stress is shown in Figure 5.
4 Conclusion
The dual grating matching demodulation system is a new method based on the matching method and improved. It inherits the advantages of the matching method such as simple structure, low cost and easy implementation. At the same time, the dual grating matching demodulation system also solves the problem of limited measurement range caused by photoelectric detectors, and also solves the double value problem in the matching method. The demodulation system pastes the matching grating on a special cantilever beam and uses DSP for processing, which not only improves the response speed, but also improves the accuracy and stability of demodulation. Reduces the possibility of damage to the matching grating due to excessive stress. The demodulation experiment using tension as the system's measured value proves that the system has good linearity, demodulation accuracy, speed and sensitivity.
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