Intelligent remote monitoring of equipment based on industrial intelligent gateway

With the rapid development of science and technology, various equipment manufacturers have ushered in new development opportunities and have become an important part of the industrial economy. How to improve management level, improve enterprise efficiency and competitiveness; how to improve operation and maintenance efficiency and improve after-sales service are the key points for equipment manufacturers to improve output value and image, and are also a necessary part of enterprise informatization construction.

Wutong Bolian provides an intelligent remote monitoring and maintenance system for equipment based on industrial intelligent gateways. The real-time status, process parameters, faults and other data of PLC, instruments, industrial computers, CNC machine tools and other equipment are collected by the gateway and uploaded to the cloud platform through 5G/4G/WIFI/Ethernet, etc. The cloud platform receives and processes the data, and finally displays, analyzes, diagnoses and manages it on smart terminals (PC, mobile phones, tablets).

1. Equipment data collection

The gateway collects data from monitoring equipment. The collected data includes operation signals, operation data, output information, system parameters, fault signals, trend signals and key video signals, etc. At the same time, the gateway can also send quality and support remote modification of equipment parameters.

2. Equipment failure management

Real-time fault alarm on site; real-time viewing and historical query of equipment faults; early warning can be generated by setting the upper and lower limits and change rate of analog quantities. The alarm information should include equipment attributes, alarm time, processing progress, processing personnel and other information.

3. Remote diagnosis of equipment

Through fault information, screen information and warning information, the status and operating values ​​of related variables when the fault occurs can be traced. At the same time, combined with configuration screens and visual charts, it can help monitoring personnel perform remote fault diagnosis and analysis.

4. Remote maintenance of equipment

Engineers can perform remote programming and debugging and remote program upload and download on remote PLC equipment, quickly resolve faults and restore equipment operation, minimize fault downtime, and provide comprehensive after-sales service.