Introduction
Recently, the third-generation intelligent grinding and polishing workstation for small aluminum castings provided by Jia'an Intelligent to a leading die-casting company has been officially shipped. This workstation is another breakthrough of Jia'an Intelligent in the field of intelligent grinding and polishing, providing customers with an integrated solution for intelligent grinding and deburring, effectively helping customers reduce costs and increase efficiency.
Customer project: Deburring and grinding of automotive parts after die casting
Background
This customer, a die-casting enterprise in Zhejiang, is mainly engaged in the processing and production of first-line automotive parts manufacturing, hardware tools and other workpieces. The customer needs to grind and deburr the workpieces after die-casting. The grinding quality of automotive parts is crucial to improving the safety, service life, performance and appearance of the car. Therefore, the requirements for grinding and deburring the workpieces are very stringent.
Grinding and deburring is a key process in the production and processing of die-casting parts. It is a typical labor-intensive industry with complex processes and heavy reliance on workers' experience. The customer previously used manual handheld workpieces and tools for grinding, which was not only inefficient and had poor grinding consistency, but also caused serious pollution and harm to the environment and workers' health. In the process of seeking transformation and upgrading, the customer decided to cooperate with Jiaan Intelligent to introduce intelligent manufacturing technology.
SolutionJiaan Intelligent's solution
As a leading domestic provider of flexible force-controlled intelligent grinding and polishing workstations, Jiaan Intelligent provides the customer with the third- generation small intelligent grinding and polishing workstation (model: KAANH-WS-WL12) for the customer's workpiece slag packs, mold lines, through holes, pouring ports, ejector positions, inner and outer contours of holes and other places where burrs are easily generated . This workstation not only retains the performance advantages of the previous generation of workstations, but also achieves significant improvements in efficiency, precision, flexibility, stability, safety and other aspects, and has richer configurations and is compatible with more grinding scenarios.
FeaturesThe main features of this case workstation
Main features of this case workstation
1. Place the workpiece on the loading and unloading tray manually or by AGV, and use a robot to grab the workpiece for grinding.
2. Customized upper and lower double-layer material tables meet the continuous feeding function, realize uninterrupted work and smooth conveying. The material tray can be quickly replaced through the positioning pin to ensure better accuracy and greatly improve the grinding quality.
3. The grinding tool can accurately adjust the output force during the actual grinding process, so that the tool and the workpiece surface fit with a constant contact force, and can efficiently replace different grinding, polishing and deburring tools to improve grinding efficiency.
4. The double-layer vertical belt sander runs smoothly, which can reduce vibration and jitter, improve the grinding quality and surface flatness. It adopts explosion-proof motor, which has better stability and reliability. It also has variable frequency speed regulation function, which can adjust the speed and strength according to the grinding needs to ensure higher grinding quality.
5. The offline programming grinding and polishing software with independent intellectual property rights can efficiently produce rich and practical grinding and polishing tracks, which can be directly used for grinding the 3D digital model of the workpiece to ensure automatic correction during the processing. The correction accuracy error can reach sub-millimeter level , greatly improving production efficiency. The dragging method can quickly build the whole station control process, which has strong scalability and can quickly complete various functional expansions according to the customized needs of customers.
The robot intelligent grinding and polishing workstation not only improves the consistency and efficiency of grinding operations, but also greatly reduces manual involvement and environmental damage. In addition, through the intelligent monitoring and management system, enterprises can grasp the data and status of the grinding process in real time, which can help enterprises achieve more efficient and refined production operations.
Jiaan Intelligent's intelligent grinding and polishing workstation has been widely used in many fields. Whether in aluminum casting, automobile manufacturing, aerospace, medical , 3C electronics, etc., Jiaan Intelligent can provide customers with one-stop turnkey solutions to help customers achieve intelligent production upgrades.
Although this winter is cold,
But Jiaan Smart's enthusiasm is in full swing.
Thank you for your trust and support.
Jiaan Intelligence looks forward to win-win cooperation with more customer partners in the future!
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