Welding Robot Summit Partner Enterprise Style⑧: Huacheng Industrial Control's "Drive and Control Integration" Breakthrough-EEWORLD

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In the robotics industry, by combining the integrated drive and control control system with SCARA/DELTA/six-axis robots and some rectangular coordinate robots, after the integrated design, its operating system has a small size, high power density and high integration, which greatly simplifies the customer's electrical design and effectively improves equipment performance and reliability.

With the development of China's manufacturing industry, Huacheng Industrial Control's integrated drive control has taken the lead in stepping into the 2.0 era. By integrating control and drive into one driver, it has achieved a perfect fusion of control and execution at the chip level, which can achieve higher bandwidth for information interaction, better real-time and stability, and lower costs.

"Every new technology from its birth to its development must eventually be implemented in the actual application of customers. If it cannot solve customer problems, no matter how good the technology is, it has no value." Adhering to this concept, Huacheng Industrial Control has clearly seen the product value of the integrated drive and control system through years of customer accumulation. Therefore, the company has been a pioneer in laying out the integrated drive and control control system as early as 2015.

Today, Huacheng industrial control integrated drive and control system has been widely used in processes such as spraying, dispensing, soldering, welding, bending, following, stacking, handling, sorting, etc., covering injection molding, machining, stamping, teaching, welding, warehousing, packaging, sheet metal, 3C and other scenarios.

Among them, in the field of welding, Huacheng Industrial Control has launched the GC-R8 series of integrated drive and control cabinets for general-purpose serial joint robots . The integrated drive and control cabinet supports 4-8 axis joint drives, built-in 8-way motor brake control, and structural algorithms for different types of robots (SCARA, DELTA, five-axis platform, six-joint robot); the six-axis robot can expand 2 collaborative axes and support the collaborative operation of rotating tables, flip tables and ground rails; it has the characteristics of flexibility, multi-dimensionality and multi-degree of freedom, and is suitable for various angular coordinate structure robot models.

Huacheng Industrial Control Drive and Control Integrated Control Cabinet GC-R8 series products have 7 major features:

1. Support arc welding process, laser welding process and laser tracking welding process;

2. Built-in standard 4 analog output control interface; laser welding can be expanded with expansion boards containing analog, high level, PWM, laser safety interlock signal and other functions;

3. The system can support platform welding models and SCARA welding models;

4. Support a variety of process packages (stamping, injection molding removal, palletizing, welding, spraying, visual tracking, sheet picking, bending, etc.);

5. Support analog control, communication control, and digital control of traditional welding equipment;

6. Support eight-axis collaborative operation, the maximum power of the positioner with two additional expansion axes can support 1.8kw plus 1.8kw;

7.Support Modbus TCP, Modbus485, TCPIP, MQTT industrial cloud and other communication methods.

In general, the integrated cabinet format can eliminate a lot of tedious wiring processes, saving labor costs and maintenance costs. The system combines the advantages of precision, flexibility, and intelligence, and can be freely programmed to complete fully automated work.

With the advantages of Huacheng Industrial Control's integrated drive and control products, such as small size, compact structure, simple debugging and maintenance, high reliability and low cost , Huacheng Industrial Control always requires customers to complete deployment within three hours. To this end, Huacheng Industrial Control has invested heavily and developed a large number of industry process packages suitable for different scenarios , which are accurately implemented to meet the diverse needs of customers in various industries.

Huacheng Industrial Control Welding Process Package has the following 7 advantages:

1. Support digital ( CAN communication ) and analog welding machines, support external laser tracker for weld tracking and process reservation;

2. Support up to 50 sets of welding process numbers;

3. Support 8 groups of program reservations;

4. Support various welding processes such as pendulum welding and fish scale welding;

5. Laser welding process can control the laser power to rise and fall slowly, adjust the laser duty cycle and laser frequency, control the wire feeding and wire withdrawal time in advance, the wire feeding and wire withdrawal speed in advance, the air blowing time in advance, and the air blowing end time in delay;

6. The welding process package can support common laser trackers on the market;

7. Laser tracking supports two modes: scanning first and then welding and real-time tracking welding.

Since its establishment, Huacheng Industrial Control has been committed to providing customers with more convenient, simpler and more cost-effective integrated drive and control systems and solutions. In the future, Huacheng Industrial Control will continue to be market-oriented, product-based and technology-backed, and contribute to the intelligent manufacturing of China and the world.

On October 28, the "2022 Welding Robot Technology and Application Summit" hosted by Gaogong Robot and Gaogong Robot Industry Research Institute (GGII) will be held at the Hilton Garden Inn Shenzhen Airport . The summit is sponsored by Megmeet. The summit will invite professionals including welding robot body companies, welding system integrators, welding system supporting manufacturers, and terminal application companies to gather together for a unique technology and application discussion event. The 2022 Welding Robot Industry Chain TOP30 Awards Ceremony will also be held at the same time as the conference.

As a partner of this summit, Huacheng Industrial Control will attend the summit in full dress, so stay tuned!