eMan Manufacturing Execution System

Fig.10

After receiving an order, mold companies are prone to various problems when designing molds, such as progress, design specifications, and process issues. When designers are designing, there are too much data in the BOM table, and it is easy to have problems when retrieving it. Many designers are unable to find problems during the design process. After the design is completed, they find many loopholes during the review, and rework is frequent, which affects the progress of the company's overall operation.

The eMan YiMo Manufacturing Execution System can ensure the standardization and process of mold design, and can understand the design progress (Figure 11 and Figure 12), changes and abnormalities in real time, and issue warnings at any time. In addition, the eMan YiMo Manufacturing Execution System can be integrated with common CAD design software to automatically obtain BOM list information and ensure the consistency of design data.

Fig.11

Figure 125. Process preparation management

The process preparation management flow is shown in Figure 13.

Fig.13

China's mold companies are relatively dependent on technical personnel. Once the technical personnel leave, the company will be completely paralyzed. The reason is that the company lacks technical knowledge and process accumulation awareness. Without a foundation, there is no development.

Fig.14

eMan Manufacturing Execution System can realize standardized and convenient process compilation (Figure 14) and collaborative design; expand the BOM table, automatically generate the BOP table, and realize parallel processing of design and manufacturing; quickly define process correlation (Figure 15); establish a typical process knowledge base, accumulate mature processes, and avoid corporate knowledge loss caused by talent flow; customize process cards (Figure 16) and automatically generate monitoring barcodes.

Fig.15

Fig.16

6. Optimized scheduling of workshop production

The workshop production optimization scheduling process is shown in Figure 17.

Fig.17

Workshop management of mold enterprises is a big problem. How to arrange the production of hundreds of molds and thousands of processes? How to reasonably allocate tasks? What is the load of each group? How to optimize the allocation of tasks to complete orders within the delivery period? How to understand the order completion status in a timely manner?

eMan Manufacturing Execution System can guarantee the delivery time of all orders; optimize the workshop production plan; provide reasonable optimization level and optimization target setting, more flexible scheduling and stronger controllability of production; maximize the internal production capacity of the enterprise, balance the load of the enterprise's production resources (equipment, manpower), achieve balanced production, and avoid unreasonable overtime and outsourcing; provide resource load diagrams, more intuitively and conveniently warn of key equipment and key processes; warn of the risk of possible mold delays, and automatically and reasonably arrange overtime and outsourcing.

7. Real-time monitoring of the workshop

eMan Manufacturing Execution System adopts barcode technology, which associates parts with barcodes, uniquely identifies them, and makes management easier. Card swiping monitoring is simple and easy for employees to operate. It can flexibly handle special situations such as shift changes, multiple people processing one process, one person operating multiple machines, urgent parts insertion and process replacement. The data collection and statistics of the workshop are more objective, real-time and accurate. Quality inspection is included in the monitoring to minimize the losses caused by quality inspection problems. Employee performance appraisal has a basis to rely on. Data is updated in real time and real-time query is provided. Supervisors can check the latest parts processing status, mold progress and order progress without leaving home. Abnormal information can be obtained at any time and handled in time, as shown in Figures 18 and 19.

Fig.18

Figure 198. Material Management

Materials are an important part of mold enterprise management. Planning, procurement, manufacturing, inventory, cost calculation and sales are all centered around materials. The material management module of the eMan YiMo Manufacturing Execution System covers all aspects of design, procurement, warehouse and processing, which is conducive to mastering the material situation in each link; designers participate in material selection to improve material utilization; set the minimum inventory and automatically issue replenishment notifications; realize material demand management, procurement management and warehouse management. The BOM design page is shown in Figure 20, and the BOM import configuration is shown in Figure 21.

Fig. 20

Fig.21

9. Statistical analysis and decision support

The statistical analysis and decision support module of eMan Manufacturing Execution System can customize various reports for customers; provide support for the statistics, analysis and comparison of data for the Finance Department; the cost, quality and performance are clear and understandable, providing support for the company's financial planning; at the same time, this module supports order business negotiations such as quotation and delivery date.

eMan Manufacturing Execution System covers all aspects of mold enterprise engineering, design and production, helping mold enterprises to control the entire process, shorten delivery cycle, improve quality, reduce costs, and achieve profit maximization and sustainable development.