Competition in the image sensor market is fierce, with Sony struggling to maintain its lead, Samsung looking to extend its recent gains, Omnivision establishing itself as the third-strongest player, and Canon unveiling impressive new technology.
While U.S. high-tech nationalists worry about Asia's overwhelming presence in the market, consumers should benefit.
Sony, which has dominated the image sensor market for years, has lost 10 percentage points of market share, from 53% to 43% in the past two years, according to its own calculations.
To reverse the decline, Sony has launched an aggressive campaign to expand production capacity, upgrade technology and diversify away from smartphones into cars, virtual reality and other applications.
According to estimates released by various market research institutions, Samsung's market share has risen from 18% to at least 22%, driven by its own mobile phone business, capacity expansion and new customers. Its share of the smartphone market could be as high as 26%. Like Sony, it sees a bright future in assisted driving.
Due to the development of new products and opportunities in China, the market share of OmniVision Technology, which was acquired by Weill, increased from less than 10% to 14%. An American company with operations in Europe and Asia, it is now owned by China's Will Semiconductor.
Several other image sensor manufacturers have single-digit market shares, including ST Micro (France), OnSemi (US), SK hynix (South Korea), GalaxyCore and Smartsens (China), as well as Panasonic and Canon (Japan).
Sony expects the image sensor market to grow at a compound annual growth rate of approximately 9% by 2030, driven by high-end smartphones, advanced driver assistance systems, industrial applications and security.
Applying this growth rate to the current market capitalization of $20 billion suggests there's a lot of business to fight for.
On June 17, Japan's Ministry of Economy, Trade and Industry (METI) announced plans to provide subsidies of up to 476 billion yen ($3.5 billion) to Japan Advanced Semiconductor Manufacturing (JASM), a joint venture between TSMC, Sony and Toyota Group Denso. to support its semiconductor manufacturing projects on Kyushu Island.
Construction of the factory, located near Sony's own image sensor production facilities, began in April. The Japanese government will bear about 40% of the total cost of the project, estimated at 1.16 trillion yen ($8.6 billion).
Products may include image sensor data signal processors, automotive ICs and other logic devices, with priority being supplied to Sony and other Japanese customers. Operations are scheduled to begin in December 2024.
According to the two companies, Sony will own less than 20% of JASM's shares; Denso will own no more than 10%. This would give TSMC more than two-thirds ownership in what is essentially a specialty foundry.
Meanwhile, Sony itself plans to spend 900 billion yen ($6.7 billion) on image sensor-related capital expenditures in the three years to March 2024, a 55% increase from the previous three years. This includes the expansion of Fab 5 in Nagasaki, which began operations more than a year ago.
The resulting production increase is expected to help Sony's Imaging and Sensing Solutions business sales grow 37% this fiscal year. That should boost its share of the image sensor market to 49%, a first step toward management's goal of reaching 60% in the year to March 2026.
To achieve this, Sony is developing imaging technologies for more sophisticated smartphone cameras, interchangeable lens cameras, advanced driver assistance systems and eventually autonomous driving, industrial applications, augmented reality and virtual reality.
Evolving high-end smartphone cameras will require higher resolutions, higher speeds to support video and higher magnifications.
Advanced driver assistance systems include six to eight forward, surround and rear-view cameras per vehicle. Autonomous service vehicles will require 16 to 20 cameras, each with higher resolution and synchronized with light detection and ranging.
Industrial applications include production line monitoring, product inspection, logistics base sorting, recycling material sorting and predictive maintenance.
Augmented reality and virtual reality applications include head-mounted displays, AR glasses, iris recognition, gaze detection, hand tracking, person/space recognition, and SLAM (simultaneous localization and mapping).
R&D work, including image sensing and artificial intelligence integration, will be conducted in Japan, China, the United States and Germany.
Japanese media reported that managers in Sony's image sensor business feel they are under siege - and as they should, given what Samsung and other rivals are doing.
Samsung's market share growth can be attributed to lower prices, higher sales, improved technology and a shift in low-end to high-end product ranges from Chinese smartphone makers Vivo, Oppo and Xiaomi.
In contrast, Sony has suffered losses in its smartphone business from Huawei, which has been its main customer.
Samsung has been rapidly upgrading its image sensors, and after launching the world's first 100MP (megapixel) smartphone camera in 2019, they launched their first 200MP model in 2021. The 200MP model stands out for its low-light performance.
Miniaturization is another strong point of Samsung. Its latest 200MP image sensor, released last month, is 20% smaller than its predecessor.
On top of that, Samsung is reportedly developing a 500MP+ image sensor that can match the resolution of the human eye.
In the automotive market, Samsung offers high-definition rear-view and surround-view displays.
OmniVision Technologies has a broader automotive imaging product line, including surround-view and rear-view displays and electronic rearview mirrors, as well as driver monitoring and other in-vehicle monitoring systems. Exterior features include lane recognition, vehicle and pedestrian detection, and blind spot coverage.
OmniVision also designs image sensors and related ICs for mobile phones, virtual and artificial reality, portable computers, surveillance, industrial and medical applications. Its product lines complement those of its parent company, Will Semiconductor.
Discrete semiconductor devices, power management and other integrated circuits, as well as capacitors and other passive components will be designed for use in mobile communications, automotive electronics, security and other applications.
The product mentioned above is a CMOS image sensor, which is the most common type of image sensor produced today. CMOS stands for Complementary Metal Oxide Semiconductor, which is the technology used to make microprocessors, memory chips, and most other ICs.
As the Tokyo Electron Online Museum of Nanotechnology explains, each pixel of a complementary metal-oxide semiconductor (CMOS) image sensor has a photodiode and a CMOS transistor switch that individually amplifies the pixel signal.
Pixels (picture elements) are small light-sensitive components made (usually) of silicon. The grid of pixels provides data to the image sensor via the photoelectric effect, in which light energy causes the silicon to emit electrons.
But there are alternative technologies.
In December, Japanese camera maker Canon announced the development of a new single-photon avalanche diode-type image sensor that can "see in the dark" - allowing for high-resolution shooting in the darkest nights or other low-light environments Color photos where the CMOS image sensor also does not work properly.
As Canon explains:
The SPAD sensor is a uniquely designed image sensor in which each pixel has an electronic component. When a light particle, called a photon, reaches a pixel, it is multiplied - like an "avalanche" - creating a large electrical pulse. For CMOS sensors, the reading of accumulated charge contains electronic noise, which degrades image quality due to the process of measuring accumulated light.
According to the press release, the new sensor combines a tiny SPAD sensor with a proprietary pixel architecture to "capture the world's highest resolution 3.2-megapixel images - higher resolution than Full HD." It "captures the same images as traditional CMOS sensors while requiring only one-tenth the imaging area."
Canon's new SPAD sensors are particularly suitable for use in security cameras, autonomous vehicles, medical and scientific instrumentation, low-light industrial applications and augmented reality. Production is scheduled to begin by the end of this calendar year.
Canon has been competing with Sony in the digital camera market since the 1990s. Now, it may compete with it in a wide range of image sensor applications.
Aware of this threat, Sony is also researching SPAD technology. The Koreans and Chinese should not think they are destined to inherit the market.