Get complex system power configuration done in 5 minutes

What should I do if the device requires special voltage and power support but the space is limited?

During the research and development process, the equipment requires low voltage and high current support. How to design the complex power supply system?

These questions can be solved in 5 minutes, can you believe it?

Here, I would like to recommend a high-quality power supply brand, Excelsys, which can complete complex system power supply configuration in just 5 minutes.

Excelsys is a world-leading power supply design and manufacturing company headquartered in Ireland. Its products are mainly used in the fields of medical, lighting, military, etc., especially in industry and medical equipment . At present, the company's products cover almost all application ranges of 200W-1450W power range. The single output module is adjustable and can be combined in series and parallel at will. It has the industry-leading ultra-small size, high cost performance, high reliability and high efficiency. Let's take a look at the products of this brand.

The company's configuration power supply products consist of two parts.

The first is the powerPacs. Its function is to rectify and correct the full range of input mains power and output 360V DC voltage. Currently, there are two categories of powerPacs with 9 series of products to choose from. The two categories of products provide 4-slot packages and 6-slot packages respectively. The 4-slot output power range is 200W-750W, and the 6-slot output power range is 400W-1340W. The 9 series cover different applications such as general applications, low noise, high temperature, medical certification, vibration, remote control, etc.

The second is the module (powerMods). The standard mounting parts can be directly installed on the chassis, and you can choose single or dual DC output combinations. There are 7 different output voltages and powers to choose from. The output can be adjusted between 1.5V-58V, and the modules can be connected in series and parallel in any combination, which is convenient for forming various special application systems.

The configuration and selection of this product is very simple. You only need to determine the overall power requirements and applicable conditions of the equipment, select the housing, and then select modules according to the power supply requirements of certain components in the equipment. Engineers only need 5 minutes to determine the power supply plan for the equipment. It is simple and efficient. It reduces R&D investment and speeds up the time for equipment to be put into production.

Here are some practical application cases of China Electronics Huaxing customers.

1. General medical laser repair equipment .

The total power of the equipment is about 1100W. To meet the medical equipment certification, four different DC outputs are required. The first is a high current 48V, 20A for laser equipment, followed by an 18V for LCD display, a 5V for control panel, and finally a 12V for system cooling fan. This customer looked for products from many brands but could not finalize because the power supply system was too complicated, the price was too high, and the space occupied was too large. Finally, he chose Excelsys, which solved the problem in a package of 40.5mm*260mm*127mm (1U height).

First, he selected an Xvite series XVD case with a maximum output power of 1200W to meet medical certification and isolation voltage requirements. In terms of modules, he selected four Xg5 modules in parallel to output 48V, 24A (MAX) for lasers, one Xg7 module to adjust the output voltage to 18V for LCD displays, and one Xg8 module to adjust the output voltage to 5V and 12V for control panels and cooling fans. The model he selected was XVD555578. The power supply solution for a complex medical device was determined very simply.

2. High-end industrial equipment

The total power demand is expected to be about 1250W. The equipment motor needs 48V, 520W power supply, the valve and sensor need 24V, 450W power supply, the control panel needs 12V power supply, and the display needs 18V power supply. The total power demand is 1250W. The chassis should choose the XCE series. The 48V, 520W power supply uses two Xg5 modules in parallel. The 24V, 450W power supply uses two Xg4 modules in parallel. The 12V and 18V power supply uses one Xg8 module. The power supply selection should be XCE554480.

3. Cancer treatment equipment

The main system of a cancer treatment device requires a 155V internal voltage supply and medical certification, an 18V display, a 48V motor and a 12V+5V control panel. Due to the special voltage requirements of this device, the power supply system used to be specially developed, which is quite complex and expensive, so two different models of chassis from Excelsys were selected for use. First, an XMC5550 power supply that meets the medical equipment safety standards is selected to connect three Xg5 modules in series to output a 155V voltage to power the main system of the device. Secondly, an ordinary industrial power supply XLC5780 is selected to power the display, motor and control panel. Such a complex system is now completed, and the cost is much lower than the previous design.

Seeing this, you probably want to know the specific parameters of each series of products of this brand. I will introduce them to you below.

Xlite, Xkite, Xmite, Xrite series

Xlite series is a configuration power supply developed by Excelsys for industrial, communication, military and other industries. All products have passed strict EN60950, CSA, UL safety tests and EN5555011, EN61000, FCC and other electromagnetic protection standards. The input and output isolation voltage is 3000VAC. It can provide up to 750W of power output in a 40.5mm*260mm*89mm package (1U high). It provides 4 different slots to choose from, and can choose up to 8 different output combinations. The output voltage ranges from 1.5V to 58V, and the output is adjustable, with an efficiency of up to 89%. All combinations can be freely configured by customers as needed (see the module selection table for details), which is very unique. Xkite series The parameters are basically similar to the Xlite series. It is a low-noise version of the series. The actual full-load operating noise is no more than 54dB. The company's products can also be specially designed and tested for vibration, electromagnetic radiation, temperature, certification and control according to specific customer needs. For specific technical application solutions, please contact the technical team of China Electronics Huaxing.

Xmite and Xrite series are special power supplies designed and developed by Excelsys for medical equipment. The basic parameters are similar to those of Xlite and Xkite series. All products have undergone strict EN60601-1 and UL2601-1 safety tests and multiple medical equipment electromagnetic protection tests in accordance with the requirements of the medical industry. The input and output isolation voltage is 4000VAC, the ground leakage current is less than 300uA, and it meets the safety creepage distance requirements.

Xcite, Xhite, Xqite, Xvite, Xzite series

Xcite series is a high-power configuration power supply developed by Excelsys for industrial, communication, military and other industries. All products have passed strict EN60950, CSA, UL safety tests and EN55011, EN61000, FCC and other electromagnetic protection standards. The input and output isolation voltage is 3000VAC. It can provide up to 1340W continuous and 1450W peak power output in a 40.5mm*260mm*127mm package (1U high). It provides 6 different slots to choose from, and up to 12 different output combinations can be selected. The output voltage ranges from 1.5V to 58V, and the output is adjustable. The efficiency is up to 90% when the input voltage is 220Vac. All combinations can be freely configured by customers on demand, which is very unique. Xhite, Xqite series The parameters are basically similar to the Xcite series, which are high-temperature and low-noise versions of the series. The Xhite series can operate at full load at -20℃ to +70℃, and the noise of Xqite at full load is no higher than 54dB. The company's products can also be specially designed and tested in terms of vibration, electromagnetic radiation, temperature, certification and control according to specific customer needs. For specific technical application solutions, please contact the China Electronics Huaxing technical support team.

Xvite series is a high-power dedicated power supply designed and developed by Excelsys for medical equipment. All products have undergone strict EN60601-1 and UL2601-1 safety tests and multiple electromagnetic protection tests. The input and output isolation voltage is 4000VAC, the ground leakage current is less than 300uA, and it meets the safety creepage distance requirements. The output power ranges from 400W to 1450W. This series of products can choose up to 6 modules and 12 different output combinations, with output voltages ranging from 1.5V to 58V, and the output is adjustable, with an efficiency of up to 90%. All combinations can be freely configured by customers as needed (see the output combination selection table for details). The basic parameters of the Xzite series are basically similar to those of the Xvite series. It is a low-noise version of the series. The actual full-load operating noise is no higher than 59dB.