Detailed explanation of PWM control principle and circuit application
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PWM (Pulse Width Modulation) is a technology that uses pulses to output analog signals. It modulates the width of a series of pulses to produce an equivalent target waveform. It is widely used in measurement, communication, switching power supply, motor control and other fields.
This article will share the basic control principles of PWM technology and common circuit applications.
1. Basic PWM control principle
1. Theoretical basis
Area equivalence principle: When narrow pulses with equal impulses but different shapes act on a link with inertia, their effects are basically the same. "Impulse" refers to the area of the narrow pulse, and "basically the same effect" means that the output response waveform of the link is basically the same.
The narrow voltage pulses shown in the figure are applied to the first-order inertia link (Figure (a) below), and the output current i(t) response waveform of each narrow pulse is shown in Figure (b) below.
It can be seen that in the initial transient state, their response waveforms are slightly different, but the subsequent response waveforms are completely consistent.
The narrower the pulse applied, the smaller the waveform difference of the output response. If the above pulse is applied periodically, the response is also periodic. After decomposing the response signal using Fourier series, it can be seen that the characteristics of the response in the low frequency band will be very similar, and only differ in the high frequency band.
2. Control principle
Based on the area equivalence principle, PWM modulates a series of pulse widths to generate a narrow pulse waveform with the same pulse impulse as the target waveform, thereby achieving the equivalence of the target waveform (including shape and amplitude).
Here we take the commonly used half-sine wave equivalent as an example to introduce the modulation process:
First, the sine half wave is equally divided into N connected pulses of equal width and different amplitudes. Then, it is replaced by N rectangular pulses of equal amplitude and unequal width. The midpoint of the rectangular pulse coincides with the midpoint of the corresponding sine wave pulse, and the areas (impulses) of the two are equal.
In this way, a series of PWM waveforms equivalent to half-sine waves can be obtained - SPWM waveforms, and the pulse width of the SPWM waveform changes according to the sinusoidal law.
In addition to sine waves, PWM technology can also perform equivalent processing on waveforms such as DC and non-sinusoidal AC. Its basic principle is the same as SPWM control, which is based on the area equivalence principle.
2. PWM Technology Application
PWM chopper circuit and PWM inverter circuit are the two most typical circuit applications of PWM technology.
At present, most of the inverter circuits in practical application are of PWM type, and PWM chopper circuits have been widely used in DC motor speed regulation. In addition, chopper-controlled AC voltage regulation circuits and matrix frequency conversion circuits based on PWM technology are also used in the field of AC-AC conversion.
The following is an introduction to typical DC chopper circuits and PWM inverter circuits.
1. DC chopper circuit
Commonly used DC chopper circuits include: Buck circuit, Boost circuit, Buck-Boost circuit, Cuk chopper circuit and Sepic chopper circuit.
Here we take the Buck DC chopper circuit as an example to explain, the circuit structure is shown in the figure below:
In the figure : V is a fully controlled device, and D is a freewheeling diode.
When the device is in the on state, the power supply supplies power to the load and charges the capacitor, and the diode voltage VD=Vin; when the device is in the off state, the capacitor supplies power to the load and the diode voltage is approximately 0.
If the switch device is periodically given an on and off signal, the output voltage waveform is shown in the figure on the right. The power supply is turned on during the on time ton and cut off during the off time T-ton, so it is also called chopping.
The average output voltage is:
It can be seen that the DC chopper circuit can adjust the output voltage average value by adjusting the on and off time of the switching device to obtain the required DC voltage waveform.
2. PWM inverter circuit
There are two commonly used PWM inverter circuit control methods: calculation method and modulation method. Among them, the calculation method is cumbersome and needs to be recalculated when the output sine waveform changes, so the modulation method is often used to control the PWM inverter circuit.
The following explains the SPWM modulation process of the single-phase bridge inverter circuit and the SVPWM modulation process of the three-phase bridge inverter circuit.
▍Single -phase bridge inverter circuit
The desired output signal is used as the modulation signal, and an isosceles triangle wave or a sawtooth wave is used as the carrier signal. The intersection of the two signals is used to control the on and off of the switching device, and a series of PWM pulses with a width proportional to the signal wave amplitude will be obtained.
The specific modulation process is as follows:
In the positive half cycle of the modulation signal ur:
The switch device V1 remains turned on, V2 and V3 remain turned off, and V4 is alternately turned on according to the relationship between the modulation wave and the carrier wave.
When |Ur|>|Uc|, V4 is turned on and the load voltage Uo=Ud; when |Ur|<|Uc|, V4 is turned off and the load current will continue to flow through the diode D3, at which time the load voltage Uo=0. The output voltage Uo is a waveform that alternates between 0 and Ud levels.
In the negative half cycle of the modulation signal ur:
The switch device V2 remains turned on, V1 and V4 remain turned off, and V3 is alternately turned on according to the relationship between the modulation wave and the carrier wave.
When |Ur|>|Uc|, V3 is turned on and the load voltage Uo=-Ud; when |Ur|<|Uc|, V3 is turned off and D4 continues to flow, at which time the load voltage Uo=0. The output voltage Uo is a waveform that alternates between 0 and -Ud levels.
In one complete cycle of the modulation signal wave ur, the PWM waveform output by the inverter consists of three levels: ±Ud and 0.
▍Three -phase bridge inverter circuit
In addition to the above-mentioned SPWM sinusoidal pulse width modulation technology, SVPWM space vector pulse width modulation technology is also very commonly used in the field of motor control.
SPWM generates a rotating magnetic force in space by passing a sine wave with a phase difference of 120° into the motor stator, which drives the rotor to rotate. SVPWM , on the other hand, generates a rotating magnetic force by setting the on and off of the switch tube to form a rotating voltage vector in the motor.
The specific implementation method of SVPWM is as follows:
The circuit is composed of six switching devices. The upper and lower tubes are grouped together to form three half-bridge circuits. The upper and lower arms of the same half-bridge cannot be turned on or off at the same time.
Define the state as 1 when the upper bridge arm is turned on and the lower bridge arm is turned off, and the state as 0 when the upper bridge arm is turned off and the lower bridge arm is turned on, then we can get 8 voltage states (000, 100, 110, 010, 011, 001, 101, 111). Among them, 000 and 111 are zero vectors, and the other six are non-zero voltage vectors, dividing the space voltage vector diagram into 6 sectors.
During the implementation of SVPWM:
First, the required Uα and Uβ values are determined according to the rotor position and the collected current data, and then the sector in which the voltage U synthesized by Uα and Uβ is located is determined.
Then, the voltage vector (U1~U6) required for synthesizing the voltage U is selected according to the determined sector, and the holding time of the switching device is calculated based on the relationship of the vector synthesis.
Finally, the on and off of the switching devices are controlled according to these calculation results to achieve the expected voltage U output.
3. Common topology modulation methods
If PWM control technology is applied to different power topologies, the modulation method of the control signal will be different.
Common modulation methods include: phase shift modulation, pulse frequency modulation, pulse width modulation, unipolar frequency multiplication modulation and bipolar modulation. These modulation methods have mature packaging in PPEC digital power control chips and can be directly applied, providing efficient, stable and reliable solutions for digital power research and development.
Next, we introduce the modulation methods of some commonly used power topologies:
▍Phase- shifted full-bridge topology: Using phase-shift modulation, by adjusting the phase difference (i.e., phase shift angle) of the PWM signal of the bridge arm switching device, the duty cycle of the primary output voltage is changed to achieve the purpose of regulating the output voltage.
▍ LC series resonant topology: adopts pulse frequency modulation to adjust the output voltage by controlling the frequency fs of the PWM signal. In practical applications, it often works in the mode of 0~0.5 times the resonant frequency fr and the mode of switching frequency fs higher than the resonant frequency fr .
▍ LLC resonant topology: Pulse frequency modulation is often used to adjust the output voltage by controlling the frequency fs of the PWM signal. The converter often operates in under-resonant mode, quasi-resonant mode and over-resonant mode.
▍Inverter /rectifier topology: unipolar frequency-doubled modulation and bipolar modulation are commonly used. Unipolar frequency-doubled modulation uses two fundamental signals (ug , -ug ) to intersect with the carrier signal to obtain two modulation signals. The two signals interact to produce a unipolar frequency-doubled modulation signal. The bipolar modulation signal is generated by the intersection of a fundamental wave and the carrier, and its waveform is positive and negative within half a fundamental wave period.
▍ Buck-boost topology: Pulse width modulation (PWM) and pulse frequency modulation (PFM) are commonly used. PWM uses a constant switching frequency and adjusts the pulse width (duty cycle) to achieve output voltage regulation. PFM adjusts the switching frequency to achieve output voltage regulation.
The basic control principle of PWM technology and common circuit applications are shared here. It should be noted that although PWM control technology simplifies the power conversion process and has advantages such as good stability, high efficiency, and high reliability, the implementation of PWM technology has high requirements for switching devices and high circuit noise. Therefore, in the application, everyone should choose the appropriate control method according to actual needs.
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