Smart factory data collection and monitoring solution, automation is so simple

1. Industry Background
In recent years, China has attached great importance to the development of the intelligent manufacturing industry. With the introduction of strict policies, it has also provided continuous support in terms of funds, technology, platforms, etc., further promoting the integrated development of information technology and manufacturing.
Traditional industries and manufacturing industries have large factories and scattered storage locations, which will have many network coverage and monitoring blind spots, and cannot centrally and uniformly grasp the on-site situation in real time. Because the degree of automation within the factory is low, it still requires a lot of manual labor, and cannot guarantee production efficiency, resulting in excessively high production costs for enterprises. Therefore, traditional factories are in urgent need of transformation into smart factories.

According to reliable data, the development of smart factories remains hot. At this rate of expansion, the scale of the smart market is expected to exceed 14 trillion in the next few years. As a key industry for digital transformation and a key industry for 5G application cultivation, smart factories are undoubtedly the general trend of modern industry and manufacturing, and a quick and optimized path to achieve enterprise transformation and upgrading.

2. Solution Introduction

In response to the difficulties in hiring workers, high costs and long cycles in traditional factories, Beijing Dongyong Technology has built a smart factory data collection and monitoring system through communication technology. It has taken corresponding measures to consider issues such as the difficulty of on-site wiring and the density of machine installation. The system is divided into three parts: data collection end, network transmission end and data center end.

The smart factory data acquisition and monitoring system utilizes the ultra-high speed, low latency, and multi-channel characteristics of the ORB305 industrial-grade wireless router and combines it with IoT-related technologies to monitor and collect dynamic production data such as production equipment, materials, and finished products in real time. Through the tunnels that are built, the data is uploaded to the data server to assist managers in analysis and processing, greatly improving the work efficiency of managers.

Through the combination of communication technology, artificial intelligence, Internet of Things technology, and cloud platforms, managers can achieve seamless integration of production environment and information system through remote high-definition video or images, improve on-site perception and monitoring capabilities, and meet the factory's 24-hour monitoring needs.

3. Advantages of the Solution
1. It provides cloud assistant and device express line, which greatly helps operation and maintenance personnel to remotely maintain and manage the equipment.
2. It has access point AP and client STA mode, supports 802.11 b/g/n protocol, 2.4Ghz, 5Ghz dual-band WIFI, and the speed can reach up to 300Mbps, providing high-speed network channels for various services.

3. The device supports multiple device login permission management and allocation, and supports local and remote HTTP, HTTPS, Telnet, and SSH methods to log in and manage the router. Multi-user management, different users are assigned different permissions.

4. ORB305 industrial router supports VRRP technology, ICMP heartbeat packets, PPP data link layer detection, built-in watchdog chip, Ethernet, cellular network and other connection methods to ensure that the device network is stable online 24 hours a day.