Governments
and
...
Newer considerations in the PV market are the expectations that installations of all sizes will be connected to the grid; even single-family systems can deliver and sell electricity to the utility if they generate more than the local load requires. For
PV systems to realize their potential, they must become more efficient to reduce the cost per kilowatt. As we all know, solar cell manufacturers have been working hard to improve the basic efficiency of converting solar radiation into electricity; PV manufacturers are also designing next-generation inverters to increase power and efficiency by adding diagnostics and other features, adding intelligence and functionality. The latest development is multi-string technology: multiple strings of solar cells connected in series are connected to a single inverter, where each cell has its own maximum power point tracking (MPPT) device to maximize the energy produced. Solar cells are not easy to use
.
The battery is an open circuit and outputs a nominal
voltage
of
about 0.6 volts: typically each solar panel has up to 72 cells, forming an open circuit of 44 volts. A short-circuited cell can output a certain level of
current
. At a point between these limits, the battery will output maximum power at a certain voltage and current. This maximum power point varies with operating conditions, such as the level of projected solar radiation, so the inverter must track this point to maintain peak efficiency. Designers do this through software algorithms that rely on voltage and current sensors that collect data instantaneously.
The inverter output current is typically between 15 and 50 Arm, and the amount of power going into the grid is measured by the sensor, which measures the output of the feedback to a pulse-width modulated (PWM) sine wave controller. The controller is mainly based on a microprocessor or digital signal processor, which has a +5 volt supply and shares the operating voltage reference with
other active components of the
electronic
control system. LEM's HMS current sensors operate from a +5 volt supply. The internal reference voltage (2.5 volts) is provided through a separate pin, making them easy to use with DSPs or microprocessors. However, they can also accept the external reference of these DSPs (between 1.5 and 2.8 volts) and generate their own reference from it. This makes the entire application more efficient and helps eliminate reference drift when calculating errors.
[page] Inverters used in solar panels are connected to the grid either through a transformer or using a direct-connect transformerless design. Depending on the layout, the former method uses a power frequency transformer at the grid connection point, or a high frequency transformer as an isolation point inside the inverter circuit . Circuits based on low-frequency transformers provide inherent protection against DC injection into the AC grid, but the transformer's own losses cause efficiency losses. The inverter's AC output may have a DC component due to , for example, inaccurate IGBT switching; the DC offset of the current sensor used in the inverter control loop itself appears as a DC component in the output circuit, so the offset should be minimized. The DC supply acceptable to the grid is subject to very strict restrictions; the problem facing designers is not only that these restrictions vary from country to country, but also that some are expressed as a percentage of the rated current (such as 0.5%), while others are expressed as absolute limits as low as 20mA (British standard). In all cases, it is necessary to measure a small DC current in the midst of a large AC current with minimal offset and drift.
Another safety concern is ground leakage. In transformerless configurations, there is always a path to ground from the solar panel leakage capacitance or human body impedance. A residual current device (RCD) is needed to detect unsafe ground currents, or again, the RCD function is built into the inverter design using appropriately sized current sensors. In this way, the system can start operating at different recognized safety levels (a few mA) (AC and DC) as specified by the standards, while withstanding the strong AC ground currents caused by the capacitance between the solar cell installation and the nearby ground. Today's solar inverter layout requires a compact, low-cost and reliable ground current detection solution based on current sensors. LEM has designed the CT series sensors specifically for this purpose. They are different current devices with rated ranges of 100mA, 200mA and 400mA, providing a linear output of 5 volts at rated current. The response time is no more than 20 milliseconds and 60 milliseconds at 80% and 90% of the rated current. High-tech design ("fluxgate") is key, especially for accurate measurement of very small DC or AC currents with low offset or drift; DC and AC currents up to 18 kHz can be measured. CT products can be mounted on a PCB, are small and lightweight, and have through holes for the phase conductors to pass through. The CAS/CASR/CKSR current sensors mounted on the PCB use the same closed-loop fluxgate technology; isolated measurements of AC and DC currents are possible, they cover a rated range of 6 to 50 Arms, up to three times the rated value, and frequencies up to 300 kHz (+/-3dB). They have been specifically designed to meet the requirements of the latest inverter design trends, with improved performance in the following areas: common mode interference, temperature drift (offset and gain; maximum zero temperature drift of 7 to 30 ppm/K depending on the model), response time (less than 0.3 microseconds), insulation level, +5V supply and compact size. Special control of the inverter output is required for synchronization with the grid. The inverter must output sinusoidal AC, so harmonics must be minimized while reacting quickly to current changes on the grid side. The sensors used here must have fast response times and low zero drift. Reducing zero drift due to temperature changes also helps reduce the need for complex compensation algorithms. In contrast, at the DC input of the inverter where the sensor monitors the MPPT, the current changes should be less, allowing the use of low-cost open-loop sensors. Inverters that are not connected to the grid, such as charging batteries in backup systems, are not subject to the national grid, but must meet many of the same safety and efficiency requirements. The specifications that PV inverter designers must comply with are likely to become more stringent. For example, as well as limiting the DC input to the grid, there may be some consensus on the permissible level of harmonics in the inverter output current; currently there are a variety of local limits depending on the layout. This requires accurate current measurement at grid frequencies far above 50 or 60 Hz. Close collaboration between sensor manufacturers such as LEM and PV inverter manufacturers will lay the foundation for technology development. Combined, these technologies will achieve real competitive advantage and market share in the growing solar industry.
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