T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-3100
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Sabre™ Male Flat Blade Crimp Terminal, (2) 18 AWG (UL1015), and (2) 20 AWG (UL1015) wire
stacked vertically.
Terminal
Series No.
Terminal
Order No.
Wire Size and Type
AWG
mm²
Type
Insulation Diameter
IPC/WHMA-A620
Terminal
mm
In.
mm
In.
Strip Length
mm
In.
43178
43178-2001
(2) 18 (2) 0.80 UL1015
2.85
.112
2.85 .112
43178-2002
3.96-5.54 .156-.218
43178-6001
(2) 20 (2) 0.50 UL1015
2.54
.100
2.54 .100
43178-6002
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
Doc No: ATS-639113100
Revision: B
Release Date: 01-20-10
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 1 of 7
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
DEFINITION OF TERMS
STRIP LENGTH
BRUSH
BELL MOUTH
CONDUCTOR
CRIMP HEIGHT
BEND UP
ROLLING
TWISTING
CUT-OFF TAB
INSULATION CRIMP
CONDUCTOR CRIMP
BEND
DOWN
SEAM
Wire Feeding Orientation
This Applicator and crimp was developed for (2) 20 AWG UL1015 wires in a
vertically stacked
orientation. See
the following illustrations below.
WIRES
VERTICALLY
STACKED
WIRES
SIDE BY SIDE
TERMINAL
WIRES
VERTICALLY
STACKED
WIRES
SIDE BY SIDE
TERMINAL
YES
NO
Doc No: ATS-639113100
Revision: B
Release Date: 01-20-10
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 2 of 7
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
43178
Bell mouth
mm
In.
0.25-1.00 .010-.039
Cut-off Tab Maximum
mm
In.
0.50
.019
Conductor Brush
mm
In.
1.50
.059
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Terminal Series No.
43178
Bend up Bend down
Degree
3
3
Twist Roll
Degree
4
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
3.40
.133
3.60
.142
After crimping, the conductor profile should measure the following.
Terminal Series No.
43178
Wire Size
AWG
mm
2
18 (2) 0.80 (2)
20 (2) 0.50 (2)
Crimp Height
mm
In.
1.75-1.85 .069-.073
1.65-1.75 .065-.069
Pull Force Minimum
N
Lb.
88.9
20.0
57.9
13.0
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639113100
Revision: B
Release Date: 01-20-10
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 3 of 7
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
PARTS LIST
T2 Terminator 63911-3100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63911-3170
63911-3170
Tool Kit (All “Y” Items)
REF
1
63457-3401
63457-3401
Conductor Punch
1Y
2
63445-3443
63445-3443
Conductor Anvil
1Y
3
63446-3623
63446-3623
Insulation Punch
1Y
4
63445-3622
63445-3622
Insulation Anvil
1Y
5
63443-0037
63443-0037
Front Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0082
63443-0082
Striker
1
11
63443-0083
63443-0083
Striker Screw
1
12
63443-0085
63443-0085
Wire Stop L-Bracket
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-1712
63443-1712
18.20mm Spacer
1
15
63443-2215
63443-2215
15.00mm Spacer
1
16
63443-2301
63443-2301
3.05mm Spacer
1
17
63443-6013
63443-6013
Rear Cover
1
18
63700-0539
63700-0539
Cut-Off Plunger Spring
1
Frame
19
63800-8500
63800-8500
T2 Terminator
1
Hardware
20
N/A
N/A
M3 by 4 Long Set Screw
1**
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 14 Long SHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Long SHCS
1**
28
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
29
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639113100
Revision: B
Release Date: 01-20-10
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 4 of 7
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
Assembly Drawing
24
(2)
(2)
21
1
3
7
10
28
29
27
12
17
25
(2)
23
11
5
20
2
15
16
14
19
13
13
18
6
4
22
26 (2)
8
23
9
Figure 1
Doc No: ATS-639113100
Revision: B
Release Date: 01-20-10
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 5 of 7
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