IDC Connectors for Discrete Wires
Trouble-free discrete-wire termination
with IDC Sockets that accommodate MIL
Plugs.
■
Two-slot, IDC construction and insulation barrel
XG5
*
offer high reliability and large-current (3A) discrete
wiring capability.
■
Adaptable to a variety of covers for space-saving
and discrete wire termination.
■
By using the simple, unique lock-lever system,
these Connectors can be locked to either the
XG8B/XG8W Unshrouded Plugs (with right-angle
terminals) or XG4C Box-type Plugs.
■
Conforms to UL standards (file no. E103202).
(Except for XG5S models)
RoHS Compliant
*
Excluding XG5S
■
Terminology
• Insulation barrel
Refers to the part of a
contact that crimps the
insulating sheath of a
wire.
Wire
• Insulation height
Refers to the height of the
insulation barrel after
crimping or IDC pressing.
Insulation
height
• Lance
Insulation
barrel
Lance 2-slot IDC pressing
Mating end
Refers to the lance-like
projections arranged on a
contact to secure it in the housing.
• U-slot
Refers to the part where the wire and the contact connect to each
other. It is called a U-slot because of its shape.
Solderless Contact
■
Construction
Cover (Semi-cover or Hood Cover)
Semi-cover shown here.
Socket (with polarizing guide)
Wire
can
be
connected
without
stripping cable insulation.
Lance
Insulation
barrel
IDC contacts
Polarizing guide
Two-slot connection
■
Ratings and Characteristics
■
Current and Temperature Characteristics
Rise in temperature (°C)
Rise in temperature (°C)
Rated current
Rated voltage
Contact resistance
Insulation resistance
Dielectric strength
Total insertion force
Removal force
Insertion durability
Ambient operating
temperature
1 A (AWG28), 2 A (AWG26),
3 A (AWG24)
300 VAC
20 mΩ max. (at 20 mV, 100
mA max.)
1,000 MΩ min. (at
500 VDC)
650 VAC for 1 min (leakage
current: 1 mA max.)
1.96 N max. per contact
0.29 N min. (with test
gauge, 0.64 x 0.64 mm)
50 times
−55
to 85°C (with no icing at
low temperature)
Use the temperature data shown below as a reference for selecting current values and wires.
Flow rate = (no. of contacts used)
×
100%
(total no. of contacts)
UL1061 AWG24
UL1007 AWG26
UL1061 AWG24 (XG5M-2032-N)
UL1007 AWG26 (XG5M-2035-N)
20 wires
20
wires
Temp. rise limit
10 wires
2
wires
10 wires
2 wires
Temp. rise limit
Current flow (A)
Current flow (A)
1
■
Materials and Finish
Housing
Contacts
Mating end
Terminals
Cover
Cable tie
Fiber-glass reinforced PBT resin (UL94
V-0)/black
Phosphor-bronze/nickel base, 0.15-μm
gold plating
Phosphor-bronze/nickel base, 2.0-μm
solder plating
Fiber-glass reinforced polyamide resin
(UL94 V-0)/black
Polyamide resin (UL94 V-0)/natural
■
Applicable Wires and Contact Sizes
Size #1
Size #2
AWG24 (For UL1061)
AWG28 or AWG26
(For UL1007)
Insulation outside diame-
ter: 1.1 to 1.3 mm
Core structure: 7 strands
or more
Note:
The contact numbers are marked on the contact insulation
barrels.
■
Configuration
Assembly
Socket
Wire
Discrete wires
Connections
Cover
Semi-cover
Assembled unit
Double-row
Assembled
Hood Cover
Double rows
with polarity
guide
(lockable)
IDC Tool
Vertical
Double rows
with polarity
guide
(lockable)
Simple IDC Tool
Horizontal
Double rows
with polarity
guide
(lockable)
■
Applicable Plugs
XG4A
Flat Cable MIL Plugs with
Long Locks
XG4A
Flat Cable Plugs without
Lock Lever (Lock Levers
mounted later)
XG4A
Flat Cable Double-row
Plugs
XG4E
IDC Flat Cable Plugs
Long Locks
XG4C
XG8W/XG8B
Flat Cable Box-type Plugs Double-row Original Plugs
Note:
1.
Plug dimensions are listed on the Plug's page.
2.
When using the XG4A or XG4C, the number of XG4A or XG4C's slots must be the same as the number of XG5M-N polarity guides.
2
IDC Connectors for Discrete Wires
XG5
XG5M-N
Double-row Sockets
■
Dimensions
Models with no polarizing guide
XG5M-1031-N (size #1)
XG5M-1034-N (size #2)
Models with polarizing guide
XG5M-@@32-N (size #1)
XG5M-@@33-N (size #1)
XG5M-@@35-N (size #2)
XG5M-@@36-N (size #2)
Polarizing guide
Size no.
(Unit: mm)
Dimensions
No. of
Dimensions (mm)
contacts
A
B
10
14
16
20
26
30
34
40
50
60
64
17.3
22.3
24.9
30.0
37.6
42.7
47.7
55.4
68.1
80.8
85.8
10.16
15.24
17.78
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
■
Ordering Information
Appearance
No. of
contacts
10
14
16
20
26
30
34
40
50
60
64
0
1
1
1
1
1
1
1
1
1
2
1
2
1
2
No. of
polarizing
guide
Size #1 (See note 1.)
Size #2 (See note 2.)
XG5M-1031-N
XG5M-1032-N
XG5M-1432-N
XG5M-1632-N
XG5M-2032-N
XG5M-2632-N
XG5M-3032-N
XG5M-3432-N
XG5M-4032-N
XG5M-5032-N
XG5M-5033-N
XG5M-6032-N
XG5M-6033-N
XG5M-6432-N
XG5M-6433-N
XG5M-1034-N
XG5M-1035-N
XG5M-1435-N
XG5M-1635-N
XG5M-2035-N
XG5M-2635-N
XG5M-3035-N
XG5M-3435-N
XG5M-4035-N
XG5M-5035-N
XG5M-5036-N
XG5M-6035-N
XG5M-6036-N
XG5M-6435-N
XG5M-6436-N
Note: 1.
The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides. The distance between slots is 22.86 mm for the two guides
on 50, 60, and 64-contact Connectors.
2.
See the previous page for Plug information.
3.
Applicable wire is AWG24 (UL1061) for size #1.
4.
Applicable wire is AWG28 to AWG26 (UL1007) for size #2. For details, see the previous page.
IDC Connectors for Discrete Wires
XG5
3
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