CE
IEC/EN-60947-5-1
Installation Instructions for the
Honeywell Pressure Switches
High Pressure: HP Series, HE Series
Medium Pressure: MH Series, ME Series
Low Pressure: LP Series, LE Series
(3.5 psi to 4500 psi [0,24 bar to 310,26 bar])
MECHANICAL REQUIREMENTS
Installation Requirement
The Honeywell Pressure Switches, High Pressure, Medium
Pressure, and Low Pressure, are capable of being mounted in
any orientation via a threaded port. A 27 mm hexagonal wrench
should be used to install the pressure switch. Installation torque
should be based on the information in Table 1. Installation of
the pressure switch shall permit usage of maximum 27 mm hex
box spanner, modified socket wrench, and open-ended wrench.
Rev. D
50038194
Table 1. Installation Torque
Thread
M10 × 1.0
M12 × 1.5
M14 × 1.5
M18 × 1.5
1/2-20 UNF
9/16-18 UNF
7/16-20 UNF
3/4-16 UNF
7/8-14 UNF
G1/8 BSPP
G1/4 BSPP
1/4-18 NPT
1/8-27 NPT
1/8-27 PTF
R1/8 BSPT
R1/2 - 14 BSPT
R1/2 BSPT
R1/4 BSPT
Torque (Nm)
15
25
35
45
25
30
18
50
60
25
50
1-Screw in until
handtight
2-Then tighten the ASME B 1.20.1
product by two to
three threads using
wrench
Standard
ISO 6149-3
ISO 6149-3
ISO 6149-3
ISO 6149-3
SAE J1926-3
SAE J1926-3
SAE J1926-3
SAE J1926-3
SAE J1926-3
ISO 1179-3
ISO 1179-3
INSTALLATION
,
CAUTION
PRODUCT DAMAGE
•
Use a hex wrench for installation. DO NOT exceed a
torque level based on the information in Table 1. Never
apply torque to the connector housing or the body of the
pressure switch.
•
Do not subject the pressure switch to high tempera-
tures from soldering, brazing, or welding of the system
plumbing or operating environments above the specified
maximum temperature.
Failure to comply with these instructions could result in
death or serious injury.
Ensure the power supply is off while wiring.
The pressure switch can withstand a side load (acting
perpendicular to the mounted axis) of 100 Newton at the
end of the integral connector in its mounted orientation. This
load requirement is for any incidental physical abuse during
installation or intended use.
Safety and Productivity Solutions
Honeywell Pressure Switches
OVERPRESSURE
Rev. D
WIRING INSTRUCTIONS
50038194
,
CAUTION
PRODUCT DAMAGE
•
Do not exceed the operating pressure.
Failure to comply with these instructions could result in
death or serious injury.
If the operating pressure is exceeded, the life of the Honeywell
pressure switch may be reduced and electrical failure may
occur. Both static and dynamic over-pressuring must be
considered, particularly in hydraulic system applications.
Hydraulic pressure fluctuations can have very high and rapid
pressure spikes, as in a water hammer effect. The high pressure
versions (HP Series, HE Series) have a snubber feature built-in
to reduce the peak pressure applied to the pressure switch. The
medium and low pressure versions (ME Series, LP Series, LE
Series) do not employ this feature.
If system pressure pulses are expected, choose a pressure
switch with a proof pressure rating high enough to allow
operation at the highest expected pressure spikes.
NOTICE
To ensure proper environmental sealing and electrical
connections when using a connector, follow the connector
manufacturer’s installation guidelines. All terminal cavities
must be sealed using the correct wire gauge and seal com-
bination. If only two leads are used, any additional terminal
cavities should be sealed per the connector manufacturer’s
installation guide. Honeywell recommends using a crimping
tool for crimping wires to the connector terminals. Contact
the individual connector manufacturer for connector wiring.
FUNCTIONAL TEST
Connect the pressure switch to the pressure source (off).
Based on the pressure switch’s specified normally open (NO) or
normally closed (NC) output, connect the electrical termination
to a dc voltage supply. With no pressure on the pressure switch,
turn on the power supply and ensure that the pressure switch
is in the correct NO or NC position. Apply the appropriate set
point pressure to ensure that the NO or NC contact position of
the switch will switch over.
MEDIA COMPATIBILITY
,
CAUTION
PRODUCT DAMAGE
•
Use non-abrasive, chemically compatible media to pre-
vent damage to the pressure switch.
Failure to comply with these instructions could result in
death or serious injury.
The pressure switch’s fluid path is an assembly of zinc-
plated steel, stainless steel, DuPont™ Teflon
®
-coated Kapton
®
,
and nitrite. The Series is compatible with a wide variety of
petroleum-based fluids, air, water, and mineral oil-based brake
fluid. Please confirm your media compatibility or speak with a
Honeywell Application Engineer.
2
sensing.honeywell.com
Honeywell Pressure Switches
Table 1. Specifications
Characteristic
Product
length (various
terminations)
Product length
(blade)
Product length (#8-
32 screws)
Product length
(Metripack)
Hex size
Ease of installation
Snap-action switch
Set point
1
range
Set point ranges
Rev. D
50038194
HP Series
see pages 5 and 6
see pages 5 and 6
see pages 5 and 6
see pages 5 and 6
27 mm
box spanner
yes
100 psi to 4500 psi
6 (Base Style A)
7 (Base Style B)
HE Series
see page 5
see page 5
see page 5
see page 5
27 mm
box spanner
yes
150 psi to 4500 psi
6
150 psi to 1000 psi
(±14%);
1000 psi to
2000 psi
(±12 %);
2000 psi to
4000 psi
(±11 %);
>4000 psi (±10 %)
ME Series
see page 8
see page 8
see page 8
see page 8
27 mm
box spanner
no
25 psi to 350 psi
4
25 psi to 50 psi
(±3 psi);
>50 psi to 100 psi (±7 psi);
>100 psi to 150 psi
(±10 psi);
>150 psi to 250 psi
(±13 psi);
>250 psi to 350 psi
(±16 psi)
MH Series
see page 7
see page 7
see page 7
see page 7
27 mm
box spanner
no
40 psi to 500 psi
4
40 psi to 70 psi
(±7 psi);
>70 psi to 130 psi (±10
psi);
>130 psi to 200 psi
(±15 psi);
>200 psi to 280 psi
(±20 psi);
>280 psi to 350 psi
(±30 psi);
>350 psi to 500 psi
(±40 psi)
40 psi to 70 psi
(±6 psi);
>70 psi to 130 psi (±10
psi);
>130 psi to 200 psi (±15
psi);
>200 psi to 280 psi (±20
psi);
>280 psi to 350 psi (±30
psi);
>350 psi to 500 psi (±40
psi)
600 psi max.
6,000 psi
n/a
9,000 psi
100 mA to 3 A max.
n/a
n/a
n/a
n/a
LP Series
see page 9
see page 9
see page 9
see page 9
27 mm
box spanner
yes
3.5 psi to 150 psi
4
LE Series
see page 9
see page 9
see page 9
see page 9
27 mm
box spanner
no
3.5 psi to 150 psi
4
Set point
accuracy @ 25 °C
(before test)
100 psi to 150 psi (±10 %);
150 psi to 500 psi (±6 %);
501 psi to 4000 psi
(±3.5 %);
4000 psi to 4500 psi
(±2 %)
3.5 psi to 10 psi (±1 psi);
>10 psi to 50 psi (±3 psi);
>50 psi to 100 psi (±7 psi);
>100 psi to 150 psi (±10 psi)
Average deadband
max.
n/a
n/a
25 psi to 50 psi
(20 psi);
>50 psi to 100 psi (30 psi);
>100 psi to 150 psi
(40 psi);
>150 psi to 250 psi
(50 psi);
>250 psi to 350 psi
(60 psi)
n/a
3.5 psi to 10 psi
(±2.8 psi);
>10 psi to 50 psi
(±14 psi);
>50 psi to 100 psi
(±38 psi);
>100 psi to 150 psi
(±40 psi)
Operating pressure
2
Proof pressure
3
Hysteresis
Burst pressure
4
Current rating
(resistive)
Current rating
(inductive)
Rated thermal
current
Rated insulation
voltage
Short-circuit
protective device c-
type max. rating
8
5,000 psi max.
10,000 psi (Base Style A)
6,500 psi (Base Style B)
5 % to 55 %
(based on set point range)
20,000 psi (Base Style A);
9,000 psi (Base Style B)
5 A at 250 Vac
5 A at 24 Vdc
5 A at 115 Vac (SX rating);
3 A at 28 Vdc
5A
28 V
5,000 psi max.
10,000 psi
3 % to 65 %
(based on set point range)
20,000 psi
3 A at 250 Vac
3 A at 24 Vdc
n/a
3A
28 V
Class J fuse (10 A, 600 V)
500 psi max.
4,000 psi
n/a
8,000 psi
7.5 mA to 3 A,
24 Vdc and 250 Vac
n/a
3A
28 V
250 psi max.
500 psi
5 % to 55 %
(based on set point range)
1250 psi
7.5 mA to 5 A,
24 Vdc and 250 Vac
1 A at 28 Vdc
5A
28 V
250 psi max.
500 psi
n/a
1250 psi
7.5 mA to 3 A,
24 Vdc and 250 Vac
n/a
3A
28 V
Class J fuse (10 A, 600 V)
Port Style C: Switches less than 975 psi will use Base Style B; switches greater than 975 psi will use Base Style A.
Port Styles F and G: Switches less than 350 psi will use Base Style B; switches greater than 350 psi will use Base Style A.
Port Styles A, B, E, M, P, T, and Y will use Base Style B.
Switches less than 150 psi will only use Base Style B.
Safety and Productivity Solutions
3
Honeywell Pressure Switches
Table 1. Specifications (continued)
Characteristic
Conditional short
circuit current
Pollution degree
Temperature rating
Media
connection
-40 °C to 120 °C
[-40 °F to 248 °F]
multiple ports available
Rev. D
50038194
LE Series
1000 A
HP Series
HE Series
1000 A
3 (macro environment)
-40 °C to 85 °C
[-40 °F to 185 °F]
multiple ports available
ME Series
MH Series
n/a
n/a
LP Series
1000 A
3 (macro environment)
-40 °C to 120 °C [-40 °F to 248 °F]
multiple ports available
A = 1/4-18 NPT
B = 1/8-27 NPT
C = 1/2-20 UNF
D = 1/8-27 PTF
E = M12 × 1.5
F = M14 × 1.5
G = 9/16-18 UNF
H = 3/4-16 UNF
J = G1/8 BSPP
M = 7/16-20 UNF
R = R1/8 BSPT
T = M10 × 1.0
V = R1/2 BSPT
Y = G1/4 BSPP
Z = R1/4 BSPT
SPDT, SPST - NO/NC
1 million
–
CE
yes
no
IP67 (connectors)
IP67 (wire out)
IP00 (blade/screw)
A = 1/4-18 NPT
B = 1/8-27 NPT
C = 1/2-20 UNF
D = 1/8-27 PTF
E = M12 × 1.5
F = M14 × 1.5
G = 9/16-18 UNF
H = 3/4-16 UNF
J = G1/8 BSPP
L = 3/8-24 UNF
M = 7/16-20 UNF
P = 1/2-14 NPT
R = R1/8 BSPT
T = M10 × 1.0
V = R1/2 BSPT
Y = G1/4 BSPP
Z = R1/4 BSPT
SPST - NO/NC
–
1 million
–
CE
yes
no
IP67 (connectors)
IP00 (blade/screw)
A = 1/4-18 NPT
B = 1/8-27 NPT
C = 1/2-20 UNF
D = 1/8-27 PTF
E = M12 × 1.5
F = M14 × 1.5
G = 9/16-18 UNF
H = 3/4-16 UNF
J = G1/8 BSPP
M = 7/16-20 UNF
R = R1/8 BSPT
T = M10 × 1.0
V = R1/2 BSPT
Y = G1/4 BSPP
Z = R1/4 BSPT
SPDT, SPST - NO/NC
2 million
–
CE
yes
no
IP67 (connectors)
IP67 (wire out)
IP00 (blade/screw)
A = 1/4-18 NPT
B = 1/8-27 NPT
C = 1/2-20 UNF
D = 1/8-27 PTF
E = M12 × 1.5
F = M14 × 1.5
G = 9/16-18 UNF
H = 3/4-16 UNF
J = G1/8 BSPP
M = 7/16-20 UNF
R = R1/8 BSPT
T = M10 × 1.0
V = R1/2 BSPT
Y = G1/4 BSPP
Z = R1/4 BSPT
SPDT, SPST - NO/NC
1 million
–
CE
yes
no
IP67 (connectors)
IP67 (wire out)
IP00 (blade/screw)
Pressure ports
C = 1/2-20 UNF
F = M14 × 1.5
Refer to product nomencla- G =9/16-18 UNF
ture for pressure port types. H = 3/4-16 UNF
K = M18 × 1.5
N = 7/8-14 UNF
Circuit forms
5
Smart pressure
Life
Agency approv-
als (special use
switches)
Agency approvals
(other)
Field adjustability
6
Spike dampening
Ingress protection
7
SPDT, SPST - NO/NC
2 million (Base A)
1 million (Base B)
–
CE
no
yes
IP67 (connecetors)
IP67 (wire/Base A)
IP69K (wire/Base B)
IP00 (blade/screw)
1 million
–
CE
no
yes
IP67 (connectors)
IP00 (blade/screw)
single- or dual-resistor topology available
single- or dual-resistor topology available
Vibration resistance
Shock resistance
Wetted part
(diaphragm)
Wetted part (piston)
Weight
Contacts
Product finish
1
2
swept sine: 10 Hz to 2000 Hz at 15 g, 20 min/sweep; 8 hours in each axis
random: 5 Hz to 2000 Hz, 8 hours/axis; 14,88 g-RMS, each axis
500 m/sec
2
, 11 mSEC, 100 shocks / axis
n/a
nitrile o-ring, steel piston
133 g [4.7 oz] (Base Style A)
178 g [6.28 oz] (Base Style B)
silver / gold inlay
zinc plating
silver
zinc plating
Kapton
®
(Teflon
®
coated)
nitrile or EPDM o-ring
53 g [1.9 oz]
gold plated
zinc plating
500 m/sec
2
, 11 mSEC
Nitrile/EPDM/LTNB
nitrile or EPDM o-ring
53 g [1.9 oz]
gold plated
zinc plating
Kapton
®
(Teflon
®
coated)
nitrile or EPDM o-ring
58 g [2.0 oz]
gold plated
zinc plating
Tefzel
®
nitrile or EPDM o-ring
53 g [1.9 oz]
gold plated
zinc plating
Set point: Point at which switch actuates or de-actuates
Operating pressure: Maximum normal system operating pressure
3
Proof pressure: Maximum pressure that the switch can handle while it maintains set point accuracy. Intermittent spikes to this level are acceptable.
4
Burst pressure: Point of complete switch failure
5
SPST: Single pole, single throw. SPDT: Single pole, double throw. NO: Normally open. NC: Normally closed.
6
Field adjustability only available with AA, BA, CA, and DA (SPST only) terminations.
7
IP00 for AA and BA terminations.
4
sensing.honeywell.com
Honeywell Pressure Switches
Table 2. Terminations
Series
Available Terminations
Rev. D
50038194
HP, HE, ME,
LP, LE
AA = Spade Terminals
BA = Screw Terminals
CA = Deutsch DT04-3P-E005 (3-Pin Connector)
DA = Amp Super Seal 1.5 - 282105-1 (3-Pin Connector)
EA = 10-inch Cable, 18 AWG (Wire Out, No Connector)
FA = 10-inch Cable w/Deutsch DT04-3P-E005 (3-Pin Connector) (16 AWG)*
GA = 10-inch Cable w/Amp Super Seal 1.5 - 282105-1 (3-Pin Connector) (18 AWG)*
HA = 10-inch Cable w/Metripack 280 Delphi 15300002 (2-Pin Connector) (18 AWG)*
JA = 10-inch Cable w/Din43650-C (3-Pin Connector) (18 AWG)*
KA = 10-inch Cable w/M12x1 (Brad Harrison Micro) - 21032121306 Harting P/N (3-Pin Connector) (18 AWG)*
LA = 10-inch Cable w/Packard Weatherpack Male Terminal - 12020827 (3-Pin Connector) (18 AWG)*
MA = 10-inch Cable w/Deutsch DT04-2P-E005 (2-Pin Connector) (18 AWG)
NA = 3-inch Cable w/Packard 2P Tower Connector - 12015792 (2-Pin Connector) (18 AWG)
PA = 2.75-inch Cable w/Packard 2P Shroud Connector - 12010973 (2-Pin Connector) (18 AWG)
RA = 4-inch Cable w/Packard 2P Shroud Connector - 12010973 (2-Pin Connector) (16 AWG)
SA = 5.5-inch Cable w/ITT Cannon 2P Sure-Seal Circular Connector - SS2R-120-1804-000 (2-Pin Connector) (18 AWG)
TA = 8.5-inch Cable w/ITT Cannon 3P Sure-Seal Circular Connector - SS3R-120-8551-001 (3-Pin Connector) (16 AWG)*
UA = 10-inch Cable - Vacuum Impregnated w/Deutsch DT06-3S-EP06 (3-Socket Connector) (16 AWG)*
VA = 10-inch Cable - Vacuum Impregnated w/Deutsch DT04-3P-E005 (3-Pin Connector) (16 AWG)*
WA = 4.5-inch Cable w/Blade Terminals 6,3 mm x 0,8 mm (16 AWG)*
XA = 10-inch Cable w/ Metripack 2-Pin Shroud Connector 153000027 (18 AWG)
YA = 6-inch Cable w/Amp Super Seal 1.5 - 282104-1 (2-Pin Connector) (18 AWG)*
ZA = 10-inch Cable w/Deutsch DT06-2S-CE06 (2-Socket Connector) (18 AWG)
AB = Deutsch DT04-2P-E005 (2-Pin Connector)
BB = 10-inch Cable w/Metripack 150 Delphi 12129615 (3-Pin Connector) (18 AWG)*
CB = 6-inch Cable w/ AMP Super Seal 1.5 - 282080-1 (2-Pin Connector) (18 AWG)
DB = 10-inch Cable w/AMP 2,5 mm System Series Connector 1-967402-1 (18 AWG)*
EB = 4.5-inch Cable w/Packard Shroud Connector 12015792 (2-Pin Connector) (18 AWG)
FB = 10-inch Cable w/Metripack 150 Delphi 12052641 (2-Pin Connector) (18 AWG)
GB = 8.5-inch Cable w/Deutsch Plug HD 16-3 96S (3-Pin Connector) (16 AWG)
AA = Spade Terminals
BA = Screw Terminals
DA = Amp Super Seal 1.5 - 282105-1 (3-Pin Connector)
EA = 10-inch Cable, 18 AWG (Wire Out, No Connector)
HA = 10-inch Cable w/Metripack 280 Delphi 15300002 (2-Pin Connector) (18 AWG)*
MA = 10-inch Cable w/Deutsch DT04-2P-E005 (2-Pin Connector) (18 AWG)
NA = 3-inch Cable w/Packard 2P Tower Connector - 12015792 (2-Pin Connector) (18 AWG)
PA = 2.75-inch Cable w/Packard 2P Shroud Connector - 12010973 (2-Pin Connector) (18 AWG)
RA = 4-inch Cable w/Packard 2P Shroud Connector - 12010973 (2-Pin Connector) (16 AWG)
SA = 5.5-inch Cable w/ITT Cannon 2P Sure-Seal Circular Connector - SS2R-120-1804-000 (2-Pin Connector) (18 AWG)
WA = 4.5-inch Cable w/Blade Terminals 6,3 mm x 0,8 mm (16 AWG)*
XA = 10-inch Cable w/ Metripack 2-Pin Shroud Connector 153000027 (18 AWG)
YA = 6-inch Cable w/Amp Super Seal 1.5 - 282104-1 (2-Pin Connector) (18 AWG)*
ZA = 10-inch Cable w/Deutsch DT06-2S-CE06 (2-Socket Connector) (18 AWG)
AB = Deutsch DT04-2P-E005 (2-Pin Connector)
CB = 6-inch Cable w/ AMP Super Seal 1.5 - 282080-1 (2-Pin Connector) (18 AWG)
DB = 10-inch Cable w/AMP 2,5 mm System Series Connector 1-967402-1 (18 AWG)*
EB = 4.5-inch Cable w/Packard Shroud Connector 12015792 (2-Pin Connector) (18 AWG)
FB = 10-inch Cable w/Metripack 150 Delphi 12052641 (2-Pin Connector) (18 AWG)
MH
*These connectors are designed for dual circuit (SPDT) by default. They can be used for single-circuit applications (SPNC/SPNO) by making suit-
able connections. Refer to wiring diagram.
Safety and Productivity Solutions
5
PCB Design
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