Sruit 2D disc following AI gluing visual inspection system

Gluing technology is widely used in automobile welding/assembly, engine assembly, new energy batteries, parts, 3C electronics, aerospace, and photovoltaic industries. In automobile manufacturing, glue coating technology is widely used and its importance cannot be ignored. Adhesives play a role in reinforcement, waterproofing, noise reduction, and shock absorption in automobile design and manufacturing.

During the gluing process of automatic equipment, glue is easily missing, overflowing, and positional deviation due to residual bubbles in the glue, nozzle blockage, glue curling caused by residual glue in the nozzle, and signal failure of the gluing equipment itself, which in turn leads to quality risks such as reduced strength of the local body or insufficient sealing of key parts. Therefore, real-time detection and result confirmation during the gluing process of each vehicle has gradually become an important part of body production quality monitoring.

Application of Gluing Technology in Production Process

Introduction of SRT Glue Coating Detection System

Product Introduction

An online follow-up glue coating inspection system based on AI convolutional neural network technology combined with CV visual algorithm technology. The glue coating robot with a camera performs real-time glue coating inspection during the gluing process, and the glue width is automatically generated. It can detect the 2D appearance, width, glue breakage, and distance from glue to the boundary of straight glue, curved glue, and right-angle glue without blind spots.

The disc-type detection head integrates a camera, lens, and light source. The light source is a four-color adjustable lighting device that precisely controls the RGBW four-color light source to synthesize any color light source, providing stable and reliable lighting conditions for various industrial detection, positioning, and identification tasks.

Sruitt disc glue detection system

· Features

AI self-learning function does not require personnel to have skills such as image processing; combined with motion control technology and synthesis algorithm, it can quickly complete colloid identification and detection; it can realize intelligent setting of parameters at different user levels, saving on-site debugging time; combined with RGBW four-color technology, it can choose to synthesize any color for lighting.

Real-time glue detection workflow

The robot transmits the gluing detection signal to the vision; the vision initiates the control command to the camera; the robot's gluing camera takes pictures in real time; the vision detects and processes the glue type; the vision outputs the detection result and ends.

Advantages of SRT Glue Coating Inspection System

Product advantages

Product value

Quality control: The product map displays the inspection status of the glue strip in real time, and quickly locates the abnormal position. Data control: From no data on the equipment -> docking with the MSE system, quality traceability and quality analysis report. Efficient detection: Increase the safety of operators. The detection rate of black bottom and black paint can reach 99.9%. When inspecting glue products of various categories and colors on a production line, only three parameters (step length, upper limit of glue width, lower limit of glue width) need to be set to adapt to different processes, which greatly saves labor costs and time.