PLC remote data acquisition and control solution based on industrial intelligent embedded gateway

The industrial intelligent embedded gateway independently developed by Zhongyiyun can realize remote data collection and control of PLC, and the PLC remote monitoring system built on the basis of Yiyun system is of great significance to the operation and maintenance of mechanical equipment.

With the continuous deepening of industrial production and manufacturing, the structure of industrial equipment is becoming more and more complex, and the automation control technology realized by PLC is widely used in industrial equipment. However, the human maintenance cost required by these high-end automation operation systems cannot be ignored. Once a piece of equipment fails or the operation track is wrong, it will affect the work progress of the entire workshop and factory, and the loss is difficult to predict.

Zhongyiyun PLC remote data monitoring and control system consists of industrial intelligent gateway 875GGC and Yiyun Internet of Things integrated management and control cloud platform (Yiyun system), based on the high coverage of the Internet and GPRS network to realize the networking of industrial equipment.

The Yiyun system uses the equipment as an information node to connect to the PLC through RTU for terminal data collection and control, and finally integrates it into the enterprise's integrated information management, providing timely, effective and real data for the entire information system in real time, accurately and automatically, so as to realize the information exchange and collaborative work between the management and execution layers, issue accurate operation and maintenance instructions, and build a comprehensive data exchange platform for the production site.

●Zhongyi Cloud remote communication module function

●Remote control of industrial equipment

●Remote data collection of industrial equipment

●Remotely modify equipment operating parameters

●Realize PLC remote localization operation

● Realize cross-domain/equipment comprehensive remote management

●Achieve hardware analysis of mainstream PLC protocols such as Siemens and Mitsubishi

●Can be flexibly connected to respective equipment management platforms

●Can communicate remotely with multiple PLCs or touch screens at the same time

Zhongyiyun PLC remote data monitoring and control system aims to put industrial equipment on the cloud and realize intelligent manufacturing. Relying on decades of experience in the industrial control field, it has built a standardized module for industrial Internet of Things. At the same time, on this basis, it also provides users with personalized customization of production management and third-party platform docking services.

The system focuses on effectiveness and has rich and complete functions: including equipment status monitoring, alarm push, remote debugging and data reporting functions, which meet the data collection and management needs required for production and management, effectively reduce operation and maintenance costs, and lay a solid foundation for enterprise development and intelligent manufacturing.

At the same time, the Yiyun system supports remote monitoring of the control unit PLC of the equipment system through mobile phone APP. End users can observe the operating status of the equipment anytime and anywhere, and issue early warnings in time, which improves the reliability of equipment operation and avoids unnecessary losses caused by equipment failure.

Equipment manufacturers can also remotely view the operating status of equipment in real time to promptly troubleshoot, improve the timeliness of after-sales maintenance, increase customer satisfaction with the product, and enhance the brand image.

Currently, the system has been widely used in petrochemical, gas, electricity, coal storage and transportation, water treatment and other fields. It has rich industry experience and helps enterprises to realize informatization, digitalization and Internet of Things in equipment management.