Steer-by-wire: precise control of path and direction for autonomous driving-EEWORLD

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Steer-By-Wire can obtain the relationship between the command target input of the driverless turning and the change of the steering wheel of the car without restraint, and can control the relationship between the steering mechanism and the driving needs, so that the vehicle can be adjusted. It directly controls the precise control of the path and direction of the autonomous driving.

1. Development History of Steer-by-Wire

Since the first modern steering system with a steering wheel was installed in a passenger car in 1894, its steering system has gone through five stages:

Early purely mechanical steering systems;

Ford first proposed the hydraulic power steering system;

Toyota's first electronic hydraulic power steering system;

A new generation of electric power steering;

Such as wire-controlled steering systems that are free from mechanical connections and front-wheel active steering systems with active steering functions.

1.1. Electronic Hydraulic Power Steering (EHPS)

The driver applies a turning torque and angle to the steering wheel;

The steering wheel drives the steering column to rotate;

The steering column converts the rotation of the steering column into the lateral linear motion of the steering gear rack through the gear rack mechanism connected to the steering gear at its bottom;

The steering torque sensor detects the driver's input of steering wheel torque;

Based on the torque input by the driver, as well as information such as vehicle speed, the ECU calculates and controls the electric motor to drive the power steering pump to rotate, generating high-pressure fluid;

The hydraulic pressure is transmitted to the hydraulic power steering machine through the steering oil pipe. The hydraulic pressure pushes the piston of the double-acting hydraulic cylinder on the hydraulic power steering machine to generate pressure to assist the lateral linear motion of the rack.

The tie rods at both ends of the steering gear change the direction of the wheels by pushing or pulling the steering knuckle;

Lateral force is generated between the wheels and the ground, and the vehicle turns.

Electronic hydraulic power steering mechanism

1.2. Electric Power Steering (EPS)

The first one assists the torque of the steering column, which is called C-EPS (Column-EPS);

The second is to assist the gear in the rack and pinion mechanism at the bottom of the steering column, which is called P-EPS (Pinion-EPS);

The third type is to assist the linear motion of the rack on the steering gear, which is called R-EPS (Rack-EPS); and R-EPS can be divided into R-EPS, DP-EPS (double pinion EPS) and BD-EPS (belt drive EPS) according to different transmission methods.

1.3. Steer-by-wire (SBW)

In a narrow sense, the SBW system refers specifically to a steering system without mechanical connection, which is a distinction made from the structure of the system. However, in terms of function, in a broad sense, any steering system that can decouple the driver's input and the front wheel angle can be considered an SBW system. Under this definition, the general structure is as shown below.

Among them, ① - ④ are possible installation positions of the motor, and ⑤ is the electromagnetic clutch. The electromagnetic clutch provides mechanical redundancy and can achieve mechanical decoupling of the steering wheel and the wheel. According to the presence or absence of ⑤, the SBW system can be divided into two categories: the SBW system with mechanical soft connection and the SBW system without mechanical connection. Therefore, people study the dual-motor safety redundant wire-controlled steering system. The scheme includes a steering control mechanism, a steering actuator, an electronic wire-controlled control network, a power supply system and various auxiliary structures. The scheme closely combines traditional mechanical steering with electronic control technology. The two modes of wire-controlled active steering and mechanical control steering can be switched arbitrarily through the electromagnetic clutch, and through fault identification, the mechanical control steering can be used as a backup for wire-controlled active steering to improve safety.

2. Main research contents of steer-by-wire

Currently, the research on steer-by-wire systems mainly focuses on three aspects: road feedback control strategy research, steering execution control strategy research, and fault diagnosis and fault-tolerant control strategy research.

2.1. Research on road feedback control strategy

Since the steer-by-wire system eliminates the mechanical connection between the steering wheel and the steering wheel, and controls the wheel steering through steering angle signals and steering motors, the road feel cannot be directly fed back to the driver, which is absolutely not allowed from the perspective of driving safety.

To address this problem, the steering wheel assembly of the steer-by-wire system includes a road feel simulation motor to generate a resistance torque acting on the steering wheel to simulate road feel. Road feel is a relatively abstract definition. One of its definitions refers to the steering resistance torque obtained by the driver through the steering wheel during vehicle driving. The resistance torque mainly includes two parts: the return torque and the friction torque. Among them, the return torque is one of the main torques that restores the wheel to the straight-line driving position. The determination of its value is a difficult problem in vehicle design and is usually obtained by empirical, semi-empirical, statistical or experimental methods. The return torque is directly related to the force state of the front wheels of the vehicle, and the force on the front wheels is directly related to the real-time motion state of the vehicle and the adhesion of the road surface. Therefore, the steering wheel hand torque obtained by dividing the total return torque by the total force transmission ratio from the steering wheel to the front wheels is usually regarded as road feel.

Based on current research, road feel is usually obtained using two methods: experience-based design and model-based design.

The empirical design method usually designs the road feel as a nonlinear function relationship of parameters such as steering wheel angle, vehicle speed, and yaw rate, providing the driver with different road feels under different conditions. It is simple and efficient, but has poor adaptability and accuracy.

The method based on the dynamic model is to establish the relevant dynamic model by referring to the dynamic principle of the traditional vehicle road feeling.

The mechanical model calculates the tire force and friction torque related to the road feel based on the dynamic response of the vehicle and the driver's steering wheel input, and finally calculates the road feel. After obtaining the desired steering resistance torque, the remaining work is to control the road feel feedback motor to achieve the desired torque. The most commonly used algorithm is the PID algorithm.

2.2. Turning to implementation research

The steering execution control strategy of the SBW system can be divided into upper-level strategy and lower-level strategy.

Among them, the upper-level strategy calculates the desired front wheel steering angle based on the current vehicle state and the driver's input, while trying to meet the control objectives and constraints; while the lower-level strategy is for the steering controller to control the steering motor to execute the instruction and reach the target steering angle quickly and accurately.

Due to the flexibility of the steer-by-wire system, many control algorithms have been derived. Generally speaking, the algorithms can be summarized into two categories: methods based on empirical design and methods based on dynamic model calculation.

The empirical design method is mainly designed according to the different requirements of the vehicle for handling stability under different working conditions. Under low-speed conditions, the car should have a moderate steering wheel force that is not heavy and a steering wheel angle that is not too large, and should also have good self-centering performance; under high-speed and low lateral acceleration conditions, the car should have good yaw rate frequency characteristics, straight-line driving ability, self-centering performance and greater steering sensitivity, and the steering wheel force should not be too small but should be maintained at a certain value to give the driver a stable road feel.

The method based on dynamic model calculation aims to improve the stability of the vehicle. Therefore, some researchers also attribute this method to the vehicle stability control method. Its basic idea is to propose a control target based on the current vehicle state, external environment and driver input, and then calculate the reference front wheel angle based on the control target, control the front wheel angle to change the tire lateral force, and compensate for the yaw moment.

2.3. Fault diagnosis and fault-tolerant control

In wire-controlled steering, the power of steering comes from the motor, which mainly includes two aspects: it is used to provide the driver with road feel and power when steering. The reliability of the motor is the first factor that researchers must consider, and the fault tolerance of the motor and controller is very important. Real-time monitoring technology and setting redundant hardware are two means to ensure the stable operation of the controller, so fault-tolerant control can be achieved, and the quality of wire-controlled steering operation is guaranteed. According to the control relationship between the controller and the motor, relevant research can be conducted on the compensation control required when the motor fails, which provides the possibility of ensuring the reliability of wire-controlled steering to the greatest extent.

3. Application of steer-by-wire

From the perspective of the global competition landscape, international giants such as Bosch, ZF, JTEKT, NSK, and Nexteer have mature steer-by-wire products and technologies, but still encounter bottlenecks in commercialization.

After 2020, the mass production of L3 autonomous driving will drive the commercialization of wire control system products, and foreign companies that are the first to enter the Chinese market will have a first-mover advantage. Looking at the domestic market, there are very few Chinese local companies that have made achievements in wire control technology, and their scale is relatively small.