KILOVAC LEV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900Vdc
Product Facts
I
Designed to be the lowest cost
sealed contactor in the industry
with its current rating (500+A
carry, 2000A interrupt at
320Vdc).
I
Available with bottom or side
mounting -- not position
senstive.
I
Optional auxiliary contact for
easy monitoring of power
contact position.
I
Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
I
Typical applications include
battery switching and backup,
DC voltage power control, circuit
protection and safety.
I
Versatile coil/power
connections.
I
Designed and built in
accordance to AIAG QS9000.
For factory-direct application assistance, contact Earle Alldredge, product manager.
Dial 800-253-4560, ext. 2055, or 805-220-2055. Email earle.alldredge@tycoelectronics.com
RoHS
Ready
24Vdc
19.0Vdc
30Vdc
1.0 - 5.0Vdc
40 ohms
48Vdc
38.0Vdc
60Vdc
2.0 - 7.0Vdc
145 ohms
Performance Data
Parameter
Units Value for LEV200 Series
Contact Arrangement, power contacts
1 Form X (SPST-NO-DM)
Rated Operating Voltage
Vdc
12 - 900
Continuous (Carry) Current, Typical
A
500 @ 65°C, 400 mcm conductors
Consult Factory for required conductors for higher (500+ A) currents
Make/Break Current at Various Voltages
1
/
A
See next page
1
/
Break Current at 320Vdc
A
2,000, 1 cycle
3
/
Contact Resistance, Typ. (@200A)
mohms 0.2
Load Life
Cycles See next page
Mechanical Life
Cycles 100,000
Contact Arrangement, auxiliary contacts
1 Form A (SPST-NO)
Aux. Contact Current, Max.
A
2A @ 30Vdc / 3A @ 125Vac
Aux. Contact Current, Min.
mA
100mA @ 8V
Aux. Contact Resistance, Max.
ohms 0.417@ 30Vdc / .150 @ 125Vaac
Operate Time @ 25°C
Close (includes bounce), Typ.
ms
25
Bounce (after close only), Max.
ms
7
Release (includes arcing), Max @ 2000A ms
12
Dielectric Withstanding Voltage
Vrms 2,200 @ sea level (leakage <1mA)
Insulation Resistance @ 500Vdc
megohms 100
2
/
Shock, 11ms 1/2 sine, peak, operating
G
20
Vibration, sine, 80-2000Hz., peak
G
20
Operating Ambient Temperature
°C
-40 to +85
Weight, Typical
lb.(kg) 1.3 (.60)
1/
2/
Coil Data (valid over temperature range)
4/
Nominal Voltage
12Vdc
Pickup Voltage (will operate)
Voltage (Max.)
Dropout Voltage
Coil Resistance @ 25° (Typ.)
9.0Vdc
15Vdc
0.75 - 2.0Vdc
11 ohms
Part Numbering System
Typical Part Number
LEV200 A 4 N
Series:
LEV200 = 500+ Amp, 12-900Vdc Contactor
Contact Form:
A = Normally Open
H = Normally Open with Aux. Contacts. (Option “H” requires
option “A” in Coil Wire Length and option “N” in Coil
Terminal Connector.)
Note: Other auxiliary contact forms available. Consult factory.
Coil Voltage:
4 = 12Vdc
5 = 24Vdc
6 = 48Vdc
K = 72Vdc
8 = 96Vdc
L = 110Vdc
O = 115Vac
9 = 240Vac
Notes: Consult factory for detailed specifications and availability of
coils not listed in “Coil Data” table above.
In coil voltage codes, 115Vac is designated by the letter “O”
rather than the numeral “0.”
Coil Wire Length:
A = 15.3 in (390 mm)
N = None (Requires option “A” in next step.)
Coil Terminal Connector:
N = None, stripped wires (Requires option “A” in previous step.)
A = Studs, #10-32 Threaded (Electrical connection is made to the tab
at the base of the stud.)
Note: Specify option A, stripped wires, for coil voltages > 96Vdc
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Threaded Terminals
F = Side Mount & Male 10mm x M8 Threaded Terminals
Consult factory regarding other available mountings and power terminals.
NOTE: All part numbers are RoHS compliant (and always have been).
A
A
Main power contacts
50 at end of life
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
4/
Contacts will operate with 0.8Vnom < Vcoil < 1.1Vnom over temperture range.
© 2007 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, TE Logo and Tyco Electronics are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
1
Catalog 9-1773439-1
Revised 6-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
500+ Amp, 12-900VDC Contactor with
1 Form X (SPST-NO-DM) Contacts
KILOVAC LEV200 Series
Outline Dimensions
(Continued)
NOTE: When stud terminals are specified
for coil connections, the electrical
connection is made at the tab
located at the base of the stud.
SIde Mount Enclosure
Bottom Mount Enclosure
Estimated Make & Break Power Switching Ratings
100,000
Make and Break Power Switching Region
Electrical Load Life Ratings for Typical LEV Applications
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
@90% capacitive pre-charge (make only) see chart below
Cycles
50,000
@80% capacitive pre-charge (make only) see chart below
Cycles
50
2,000A (break only) (1)
Cycles
1*
Mechanical Life
Cycles 100,000
(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650
650A
Break Only Above 650A
10,000
VDC
600
28 VDC
DC
0V
180
270
VD
Estimated Life (Cycles)
C
1,000
VDC
900
400
VD
C
120
VDC
100
10
600
550
500
80% Minimum
Pre Charge
1
1
10
Current (A)
450
100
Load Current (A)
1,000
10,000
400
350
300
250
200
150
100
50
0
0.0
0.5
1.0
Time (ms)
NOTES:
1) For resistive loads with 300µH maximum inductance. Consult factory for inductive loads.
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC.
4) The maximum make current is 650A to avoid contact welding.
90% Nominal
Pre Charge
1.5
2.0
2
9-1773439-1 – PDF – TW – 6-08
Printed in U.S.A.
For factory-direct application assistance, dial
800-253-4560, ext. 2055, or 805-220-2055.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
www.tycoelectronics.com
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