T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63910-0100
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.50mm (.098") Pitch Splash Proof Crimp Terminal, 20-22 AWG.
Terminal Series No. Terminal Order No.
Wire Size
AWG
mm²
20-22 0.50-0.35
20-22 0.50-0.35
Insulation Diameter
Strip Length
mm
In.
mm
In.
1.50-1.90 .059-075 2.00-2.50 .078-.098
1.50-1.90 .059-075 2.00-2.50 .078-.098
50038
50038-8000
50039
50039-8000
Note:
Insulation OD: 1.50-1.70mm (.059-.067”) will achieve optimum IPC-A620 class 2 insulation crimps.
Insulation OD: 1.70-1.90mm (.067-.075”) will not achieve optimum IPC-A620 class 2 insulation crimps.
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639100100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.00-0.30 .000-.012
0.00-0.30 .000-.012
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.10-0.90 .004-.035
0.10-0.90 .004-.035
Terminal Series No.
50038
50039
Terminal Series No.
50038
50039
Bend up Bend down Twist
Degree (Max)
2
0
2
0
Punch Width mm (Ref)
Seam
Conductor Insulation
Degree (Max) mm In mm In
Seam shall not be open
3
10
1.40 .055 1.80 .070 and no wire allowed out
of the crimping area
3
10
1.40 .055 1.80 .070
Roll
After crimping, the conductor profile should measure the following.
Terminal Series No.
50038
50039
Wire Size Conductor Crimp Height Pull Force Minimum
AWG mm
2
mm
In.
N
Lb.
20 0.50 0.96-1.06
.038-.042
53.3
12.0
22 0.35 0.94-0.99
.037-.039
48.9
11.0
20 0.50 0.96-1.06
.038-.042
53.3
12.0
22 0.35 0.94-0.99
.037-.039
48.9
11.0
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639100100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal
PARTS LIST
T2 Terminator 63910-0100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-0170
63910-0170
Tool Kit (All “Y” Items)
REF
1
63444-1407
63444-1407
Conductor Punch
1Y
2
63445-1426
63445-1426
Conductor Anvil
1Y
3
63446-1808
63446-1808
Insulation Punch
1Y
4
63445-1810
63445-1810
Insulation Anvil
1Y
5
63443-0002
63443-0002
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (100150)
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
11-24-1149
4996-37
Shank
1
11
11-40-4039
8302-5
Front Plunger Striker
1
12
63443-0009
63443-0009
Scrape Chute
1
13
63443-0025
63443-0025
Lower Tooling Key
1
14
63443-0085
63443-0085
Wire Stop L-Bracket
1
15
63443-0090
63443-0090
Wire Stop
1
16
63443-1719
63443-1719
18.90mm Height Spacer
1
17
63443-2213
63443-2213
13.00mm Coarse Spacer
1
18
63443-2302
63443-2302
3.10mm Spacer
1
19
63443-2314
63443-2314
3.70mm Fine Spacer
1
20
63443-6003
63443-6003
Rear Cover
1
21
63443-7001
63443-7001
Terminal Hold Down
1
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 50 Long SHCS
2**
29
N/A
N/A
M5 by 12 Long SHCS
1**
30
N/A
N/A
#5-40 by 3/8”Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639100100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal
Assembly Drawing
7
1
3
11
31
21
10
8
20
14
27 (2)
(2)
23
26 (2)
15
5
30
29
9
6
2
4
19
16
28
(2)
12
25
18
Figure 1
17
22
15
25
13
24
Doc No: ATS-639100100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639100100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 5 of 6
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