TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-209
REVISION
EyeMax
TM
Receptacle and Plug
1 of 11
AUTHORIZED BY
DATE
E
6-Jun-06
D. Brann
CLASSIFICATION
UNRESTRICTED
1.0
Objective
This specification defines the performance, test, quality and reliability requirements of the EyeMax™ I/O
connectors.
2.0
Scope
This specification is applicable to the contact interface of the EyeMax™ Receptacle and Plug assembly.
3.0
General
This document is composed of the following sections:
Description
1.0 OBJECTIVE
2.0 SCOPE
3.0 GENERAL
4.0 APPLICABLE DRAWINGS
4.1 Product Drawings
4.2 FCI Specifications
4.3 Other Standards and Specifications
5.0 REQUIREMENTS
5.1 Qualification
5.2 Material
5.3 Finish
5.4 Design and Construction
6.0 ELECTRICAL CHARACTERISTICS
6.1 Contact Resistance, Low Level (LLCR)
6.2 Insulation Resistance
6.3 Dielectric Withstanding Voltage
6.4 Current Rating
6.5 Differential Impedance (peak)
6.6 Insertion Loss
6.7 Near end Crosstalk
6.8 Within Pair Skew
6.9 Jitter
6.10 Return Loss
6.11 Eye Patterns
7.0 MECHANICAL CHARACTERISTICS
7.1 Mating/Unmating Force
Table 1 – Mating/Unmating Force Requirements
7.2 Retention Force
7.3 Side Load Capacity
7.4 Longitudinal Capacity
7.5 Vibration (Random)
7.6 Solderability
Page
1
1
1
2
3
4
6
PDS: Rev :E
Copyright FCI
Form E-3334
Rev E
STATUS:Released
Printed: Aug 22, 2011
GS-01-001
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-209
REVISION
EyeMax
TM
Receptacle and Plug
2 of 11
AUTHORIZED BY
DATE
E
6-Jun-06
D. Brann
CLASSIFICATION
UNRESTRICTED
Page
8.0
ENVIRONMENTAL CONDITIONS
8.1 Thermal Shock
8.2 High Temperature Life
8.3 High Temperature Life (preconditioning)
8.4 Temperature/Humidity Cycling
8.5 Durability
8.6 Durability (preconditioning)
8.7 Industrial Mixed Flowing Gas
8.8 Thermal Disturbance
QUALITY ASSURANCE PROVISIONS
9.1 Equipment Calibration
9.2 Inspection Conditions
9.3 Acceptance
9.4 Qualification Testing
9.5 Requalification Testing
Table 2 – Qualification Testing Matrix
7
9.0
8
4.0
Applicable Documents
4.1
Product Drawings
4.1.1
Engineering drawings
4.2
Other Standards and Specifications
4.2.1
4.2.2
UL94-VO: Flammability
EIA 364: Electrical Connector/Socket Test Procedures Including Environmental
Classifications.
ISO 9000: Quality System Requirements
ANSI Z-540: Calibration Laboratories Equipment General Requirements
InfiniBand™ Trade Association (IBTA) Architecture Specification
SFF-8470: Specification For Multi Lane Copper Connector
4.2.3
4.2.4
4.2.5
4.2.6
PDS: Rev :E
Copyright FCI
Form E-3334
Rev E
STATUS:Released
Printed: Aug 22, 2011
GS-01-001
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-209
REVISION
EyeMax
TM
Receptacle and Plug
3 of 11
AUTHORIZED BY
DATE
E
6-Jun-06
D. Brann
CLASSIFICATION
UNRESTRICTED
4.3
FCI Specifications
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
BUS-02-055: Plastic Resin Selection
BUS-02-056: Metal Selection
BUS-02-057: Plating Selection Guidelines
BUS-19-002/A: Solderability of Plated Material or Contacts
GS-12-216: EyeMax™ Cable Assembly Product Specification
5.0
Requirements
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Material
The material for each component shall be as specified herein or equivalent. Reference BUS-02-055
and BUS-02-056.
5.2.1
Board Receptacle
5.2.1.1
5.2.1.2
5.2.1.3
5.2.1.4
5.2.1.5
5.2.1.6
5.2.1.7
5.2.1.8
5.2.1.9
5.2.1.10
5.2.1.11
Contact: Copper Alloy
D-Shell: Cold Rolled Steel
Housing: High Temperature Thermoplastic UL94 V-0
Latch Plate: Cold Rolled Steel
EMI Gasket: Copper Alloy
Lock Plate: Stainless Steel
Screw: Stainless Steel
Threaded Insert: Brass
EMI Gasket (Thumbscrew): Conductive Foam
Threaded Stand-off (Thumbscrew): Stainless Steel
Thumbscrew: Stainless Steel
5.2.2
Cable Plug
5.2.2.1
5.2.2.2
5.2.2.3
5.2.2.4
5.2.2.5
5.2.2.6
5.2.2.7
Contact: Copper Alloy
Backshell: Die Cast
Housing: High Temperature Thermoplastic UL94 V-0
Latch: Stainless Steel
Pull Tab: Thermoplastic
Cable Collar: Thermoplastic
Screw: Stainless Steel
PDS: Rev :E
Copyright FCI
Form E-3334
Rev E
STATUS:Released
Printed: Aug 22, 2011
GS-01-001
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-209
REVISION
EyeMax
TM
Receptacle and Plug
4 of 11
AUTHORIZED BY
DATE
E
6-Jun-06
D. Brann
CLASSIFICATION
UNRESTRICTED
5.3
Finish
The finish for applicable components shall be as specified herein or equivalent. Reference BUS-02-
057.
5.3.1
Board Receptacle
5.3.1.1
5.3.1.2
5.3.1.3
5.3.1.4
5.3.1.5
5.3.1.6
5.3.1.7
Contact: Gold in contact area; Tin/Lead in solder tail area over Nickel underplate.
Shell: Nickel.
Latch Plate: Tin-lead over Nickel.
EMI Gasket: Nickel.
Receptacle Lock Plate: No finish.
Screw: No finish.
Threaded Insert: Nickel.
5.3.2
Cable Plug
5.3.2.1
5.3.2.2
5.3.2.3
5.3.2.4
Contact: Gold in contact area; Tin/lead in solder tail area over Nickel underplate.
Shell: Nickel over Copper.
Latch: No finish.
Screw: No finish.
5.4
Designs And Construction
Connectors shall be of the design, construction, and physical dimensions specified on the applicable
product drawings.
6.0
Electrical Characteristics
6.1
Contact Resistance, Low Level
(LLCR) - The low level contact resistance shall not exceed 70 mΩ
when measured in accordance with EIA 364-23. Resistance change after any environmental
exposure shall not exceed 20 mΩ. The following details shall apply:
a. Test Voltage - 20 mV DC max open circuit.
b. Test Current - Not to exceed 10 mA.
6.2
Insulation Resistance
- The insulation resistance of mated connectors shall not be less than 1000
megaohms when measured in accordance with EIA 364-21. The following details shall apply:
a. Test Voltage - 300 volts DC.
b. Electrification Time - 1 minute.
c. Points of Measurement - Between adjacent contacts, between contacts and grounds and between
contacts and shell.
PDS: Rev :E
Copyright FCI
Form E-3334
Rev E
STATUS:Released
Printed: Aug 22, 2011
GS-01-001
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-209
REVISION
EyeMax
TM
Receptacle and Plug
5 of 11
AUTHORIZED BY
DATE
E
6-Jun-06
D. Brann
CLASSIFICATION
UNRESTRICTED
6.3
Dielectric Withstanding Voltage
(DWV) - There shall be no evidence of arc-over, insulation
breakdown, or excessive leakage current (> 1 mA) when mated connectors are tested in
accordance with EIA 364-20. The following details shall apply:
a.
b.
c.
d.
Test Voltage - 300 volts DC.
Test Duration - 60 seconds.
Test Condition - 1 (760 Torr - sea level).
Points of Measurement - Between adjacent contacts, between contacts and grounds and between
contacts and shell.
6.4
Current Rating
- The temperature rise above ambient shall not exceed 30 degrees C at any point in
the system when all signal contacts are powered at 0.5 amperes when evaluated according to EIA
364-70. The following details shall apply:
a. Ambient Conditions - Still air at 25 degrees C.
b. Reference – FCI Specification BUS-03-601 Current Rating.
6.5
Differential Impedance
(peak) – The average value measured over the propagation delay of the
mated connector shall not be less than 90
Ω
and shall not exceed 110
Ω.
The following details shall
apply:
a. Rise time - 100 picoseconds (20%-80%).
b. Points of measurement - Includes connector, cable to connector interface, and board-to-board
termination pads and vias but not equalizer.
c. Reference – EIA 364-108.
6.6
Insertion Loss
- The insertion loss of mated connectors shall not exceed 1.0 dB. The following
details shall apply:
a. Frequency - 1.25 GHz.
b. Reference - EIA 364-101.
6.7
Near End Crosstalk
- The specification requirement shall be satisfied when evaluated in accordance
with EIA 364-90 and the following details:
a. Specification requirement – Sum of 4 pairs: Less than 4%.
b. Rise time – 100 picoseconds.
c. Sample test conditions – Input signal to 1 pair and measure the effects in adjacent 2 pairs.
d. Reference FCI Specification BUS-03-108 Crosstalk Methods.
6.8
Within Pair Skew
– The specification requirement shall be less than 5 picoseconds when evaluated in
accordance with EIA 364-103.
6.9
Jitter
– See GS-12-216, EyeMax™ Cable Assembly Specification
6.10
Return Loss
– See GS-12-216, EyeMax™ Cable Assembly Specification
6.11
Eye Patterns
– See GS-12-216, EyeMax™ Cable Assembly Specification
PDS: Rev :E
Copyright FCI
Form E-3334
Rev E
STATUS:Released
Printed: Aug 22, 2011
GS-01-001
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