MIL-DTL-5015, MIL-DTL-22992 Circular
Connector Overview
Amphenol’s medium to heavy weight circular include the MS/Standard
MIL-DTL-5015 series and the heaviest weight, largest size circular is the Heavy
Duty MIL-DTL-22992 series. These time-tested circulars have been used for
several years. They are dependable general duty and environmentally resistant
connectors for military and industrial applications.
Shielded coax contacts, although more popularly used in 38999 types and 26482
types, can be incorporated into some arrangements of the 5015 and 22992 type
circulars. Shielded coaxial contacts within these series are considered MS
modifications to the MIL-spec connector and the coax contacts are pre-installed
in the connector. Normal operating voltage with power contacts only is up to 3000
VAC (RMS) at sea level for MIL-DTL-5015 circulars. The Heavy Duty types are
designed for high current capacity and have current ratings (with power contacts
only) of up to 200 amps.
Standard and Heavy Duty Circular offer these features for contact
termination flexibility:
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
MS/Standard MIL-DTL-5015 Type Connectors
•
•
•
•
Insert arrangements that can incorporate:
Size 4, 8 & 12 Crimp Coax contacts, pre-installed in the connector
Wide selection of connector shell styles and sizes
Standard power contact options within the various connector styles include: solder type,
crimp front release, crimp rear release
• Coax contacts are designed to the same high performance standards as power contacts.
Coax and power contacts may be intermixed with no degradation of connector reliability.
HigH
Speed
Fiber
Optics
Contacts
Cables
Connectors
eMi Filter
Transient
Amphenol
®
MS/Standard Circular
MIL-DTL-5015* Type Connector Family:
MS-A, MS-C, MS-E, MS-F, MS-R
See MS/Standard catalog 12-020 for complete information on these styles
Heavy Duty QWLD,
MIL-DTL-22992 Connectors
• Produced in strict accordance with MIL-DTL-5015
• Threaded coupling, solder or crimp rear insertion contacts
(coax available in crimp type only)
• Class A, Solid Shell - intended for general connector usage
• Class C, Pressurized - for use on pressurized bulkheads or
pressure barriers
• Class E/F, Environmental Resisting - ideally suited for installa-
tion where condensation, vibration and rapid changes in
pressure or temperature are considerations
• Class R, Lightweight Environmental Resisting - shorter in
length and lighter in weight than Class E
Amphenol
®
Heavy Duty Circular
MIL-DTL-22992 Connector Family:
QWLD
• Designed for most power and control circuits
• Military MIL-DTL-22992 qualified versions & proprietary equivalents
See Catalog 12-052 for complete information on these styles.
Matrix 2
Matrix|pyle
26482
83723 iii
QWL
• A more compact heavy duty design for industrial power
and control applications
See Catalog 12-053 for complete information on these styles.
26500
pyle
GENERAL ORDERING INFORMATION
Amphenol MS/Standard MIL-DTL-5015 type and Heavy Duty MIL-DTL-22992 type circulars are normally supplied with a full complement
of power contacts, separately packaged. Coax contacts are ordered by part number as referenced in the part number charts on the
following pages of this catalog, and are substituted for the power contacts at the time of the cable or equipment assembly. Coax contacts
are pre-installed in these series. Installation instructions for the coax contacts for these series are provided in Amphenol document L-650.
HOW TO ORDER:
1. Select the coax contacts designed for the cable being used from the chart on page 409 of this catalog.
Select a connector insert from those shown on page 44 which will accommodate the quantity and size of coaxial contacts needed plus
any power contacts required.
2. Determine the MS/Standard or Heavy Duty Series style desired. (See features of each series referenced above) The catalog
referenced for each series will guide you in determining shell style, finish, service class and insert rotation required for your application.
MS/Standard MIL-DTL-5015 Type Connectors (Catalog 12-020 on-line at www.amphenol-industrial.com)
Catalog 12-052 - MIL-DTL-22992 QWLD Connectors (on-line at www.amphenol-aerospace.com)
Catalog 12-053 - QWL Connectors (on-line at www.amphenol-aerospace.com)
3. Consult Amphenol Aerospace with the pertinent cable, contact, insert arrangement and connector style choices for complete
connector part number.
* Amphenol also offers the following other MIL-DTL-5015 Circular Connectors which are threaded coupling
(consult Amphenol Industrial for availability of shielded contacts in any of these series):
• Amphenol
®
/Matrix
®
MIL-DTL-5015 with crimp rear releasable and rear insertable contacts. (See Matrix 5015 section of this catalog)
• Amphenol
®
MIL-DTL-5015 Modifications (Ask for Industrial Catalog 12-021)
NOTE:
• Amphenol
®
GT Series with reverse bayonet coupling (Ask for Catalog 12-024)
MIL-DTL-5015 supersedes MIL-C-5015
• Amphenol
®
AC Threaded and AC-B Bayonet Series
MIL-DTL-22992 supersedes MIL-C-22992
(Ask for Industrial Catalog 12-025)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Crimp Rear
Release
Matrix
Class L
261
5015
22992
Back-
Shells
Options
Others
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Coaxial Contacts for MIL-DTL-5015,
Heavy Duty MIL-DTL-22992
General Description
MIL-DTL-5015 Type Circular Connectors and Heavy Duty MIL-DTL-22992 Connec-
tors. They offer the same durability advantages and design benefits for reliable
interconnection as the Amphenol coax contacts used in high performance D38999
connectors. A variety of military and commercial shielded cables are accommodated
within these circular series.
Other features of the coax contacts available for MS/Standard and Heavy Duty
circulars include:
•
•
•
•
•
Several insert arrangements that can incorporate:
• Size 4, 8 and 12 coax contacts
Advanced shielding wire technology in a rugged military connector
Single connector with multiple coaxial connection eliminates cross-mating
Positive contact captivation - especially important in these series with its much
higher coupling/uncoupling force
Older shielded cable type availability
Amphenol
®
Coaxial Contacts
- Can be incorporated into MS/Standard
A
ccessories
A
quacon
H
erm/Seal
PCB
HIgH
SPeeD
Fiber
Optics
Connectors
Contacts
Cables
TYPICAL ELECTRICAL PERFORMANCE
Coax Contact, Pin
for use in MS/Standard MIL-DTL-5015 and
Heavy Duty MIL-DTL-22992 Connectors
83723 III
Matrix|Pyle
Size 4, 8 & 12 Contacts
Contact Resistance:
Center @ 1 Amp, 170 millivolts max. voltage drop @ 25°C
Outer @ 12 Amps, 150 millivolts max. voltage drop @ 25°C
Dielectric Withstanding Voltage:
Size 4 & 8: 1,300 VAC Rms @ sea level
Size 12: 1,000 VAC Rms @ sea level
Size 4, 8 & 12: 250 VAC Rms @ 50,000 ft.
Insulation Resistance
5,000 megohms minimum @ 25°C
All contacts in these series are non-impedance matched contacts.
Part numbers 21-033063-XX( ) and 21-033064-XX( ) are moisture
seal design (internal O-ring).
CONTACT FINISHES:
26500
Pyle
Matrix 2
26482
eMI Filter
Transient
Suffix
1
2
3
4
5
E
F
H
Finish
Options
Others
Back-
Shells
22992
262
Class L
Crimp Rear
Release
Matrix
5015
Coax Contact, Socket
for use in MS/Standard MIL-DTL-5015 and
Heavy Duty MIL-DTL-22992 Connectors
0.00020 min. silver over copper flash
0.00005 min. gold (Knoop hardness 130-200) over silver
0.00010 min. gold (Knoop hardness 130-200) over silver
0.00010 min. gold (Knoop hardness 130-200) over copper
0.00005 min. gold (Knoop hardness 130-200) over nickel
0.00005 min. gold (Knoop hardness 90 max.) over copper
0.00005 min. gold (Knoop hardness 130-200) over copper
0.00010 min. gold (Knoop hardness 130-200) over copper
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Coaxial Contacts for MIL-DTL-5015,
Heavy Duty MIL-DTL-22992
Application Data
F
L
Amphenol
Aerospace
H
MATING
PIN DIA
38999
SOCKET
H
L
G
F
G
MATING
PIN DIA
PIN
NOTE: All contacts of the same size and the same inner and outer contact diameters (G & H) will mate with each other.
COAX CONTACTS
For use in MS/Standard MIL-DTL-5015 Type and Heavy Duty MIL-DTL-22992 Type Connectors
(See L-650 Termination
Instruction Sheet for all
contacts listed below)**
Pin
Socket
Contact Part Number
Finish
on
Mating
Size
Parts
(See
Pg. 42)
8
8
8
8
8
8
8
8
8
8
4
8
8
8
8
8
12
12
12
12
12
8
8
8
8
4
8
8
8
8
8
8
4
5
1
††
3
***
5
3
1
***
***
***
5
3
1
***
***
5
1
***
***
5
5
1
***
***
***
5
1
***
5
1
***
***
Dimensional Data
(See Drawings above)
H
Dia.
±
0.001
F
Across
Flats
±0.004
L
Length Ref.
Pin
Socket
MIL-T-22910/7-1
Tool Use with Die
Part Number
Crimp Ferrule Tools
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Cable
G
Dia.
MIL-T-22520/5-01
Tool Use with Die
Part Number
MIL-T-229520/10-01
Tool Use with Die
Part Number
Retainer
Nut
Wrench
HigH
Speed
Fiber
Optics
Contacts
Connectors
RG-58C/U,
RG-141A/U,
RG-303/U
21-033013-001
21-033014-001
21-033033-002
21-033034-002
21-033047-002
21-033048-002
21-033015-005
21-033016-005
21-033130-002( ) 21-033129-002( )
21-033013-005
21-033014-005
21-033015-002
21-033016-002
21-033034-005 21-033033-005†
21-033130-005( ) 21-033129-005( )
21-033064-021( ) 21-033063-021( )
21-033060-010( ) 21-033059-010( )
0.0355
± 0.0010
0.218
0.280
1.481
1.511
M22910/7-15 (B)
M22520/5-05 (B)
M22520/5-41 (B)
M22520/10-07 (B)
11-8676-2
Cables
eMi Filter
Transient
RG-59B/U,
RG-62A/U,
RG-62B/U,
RG-210/U
0.0355
± 0.0010
0.218
0.280
1.481
1.511
M22910/7-18 (B)
M22520/5-45 (B)
11-8676-3
Matrix 2
26482
0.0400
± 0.0010
0.344
0.375
1.669
1.605
11-8676-4
21-033013-003
21-033014-003
21-033015-001
21-033016-001
21-033033-003
21-033034-003
RG-161/U,
RG-174A/U,
21-033130-003( )† 21-033129-003( )†
RG-179B/U,
21-033064-020( )† 21-033063-020( )†
RG-187A/U,
RG-188A/U,
RG-316/U
83723 iii
Matrix|pyle
0.0355
± 0.0010
0.218
0.280
1.481
1.511
M22910/7-12 (B)
M22520/5-03 (A)
M22520/5-08 (A)
M22520/5-35 (B)
M22520/10-05 (A)
11-8676-2
21-033013-021
21-033014-021
21-033033-001
21-033034-001
21-033047-001
21-033048-001
21-033130-001( )† 21-033129-001( )†
21-033014-022†
21-033013-022†
26500
0.0200
± 0.0005
0.0200
± 0.0005
0.355
± 0.0010
0.0625
± 0.0010
0.0355
± 0.0010
0.128
0.172
11-8676-1
pyle
RG-178B/U,
RG-196A/U
RG-180B/U,
RG-195A/U
0.128
0.172
1.481
1.511
M22910/7-11 (B)
M22520/5-03 (B)
M22520/5-33 (B)
M22520/5-05 (B)
M22520/5-41 (B)
M22520/10-05 (B)
11-8676-1
Crimp Rear
Release
Matrix
21-033013-006
21-033014-006
21-033034-006† 21-033033-006†
21-033047-003
21-033048-003
21-033130-006( )† 21-033129-006( )
21-033060-011( ) 21-033059-011( )
21-033013-008
21-033014-008
21-033033-008
21-033034-008
21-033130-008( )† 21-033129-008( )†
21-033013-004
21-033014-004
21-033033-004
21-033034-004
21-033130-004( ) 21-033129-004( )
21-033060-102( ) 21-033059-012( )
5015
0.218
0.280
1.481
1.511
M22910/7-15 (B)
M22520/10-07 (B)
11-8676-2
22992
Class L
RG-212/U
RG-140/U,
RG-302/U
0.344
0.375
1.669
1.605
M22910/7-14 (A)
M22520/5-39 (A)
M22520/5-05 (A)
M22520/5-19 (B)
11-8676-4
0.218
0.280
1.481
1.511
M22910/7-17 (B)
M22520/10-07 (A)
11-8676-2
Back-
Shells
RG-55B/U,
RG-142A/U,
RG-142B/U,
RG-223/U
0.0355
± 0.0010
0.0625
± 0.0010
0.218
0.280
1.481
1.511
M22910/7-17 (B)
M22520/5-05 (A)
M22520/5-19 (B)
11-8676-2
M22520/10-07 (A)
11-8676-4
0.344
0.375
1.669
1.605
Options
Others
***See finish options for MS/Standard and Heavy Duty contacts listed on page 262.
Replace the parenthesis of the contact part number with the finish suffix number. However,
you should consult Amphenol Aerospace regarding the availability of all finish choices for
each part number.
† Consult Amphenol Aerospace for current availability of this contact.
CRIMPING TOOLS: Italicized letters in parenthesis that follow
positioner part numbers indicate applicable die closure. Commercial
equivalents with the same die closure dimension may be used.
†† 21-033047-X and 21-033048-X are supplied with E (soft gold)
finish on mating socket parts, and F (hard gold) finish on mating pin
parts.**Termination
instruction sheet L-650 can be found on-line at:
www.amphenol-aerospace.com/serviceinstructions.asp
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
263
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Front face of pin inserts illustrated
Insert Arrangements - Standard
MIL-DTL-5015, Heavy Duty MIL-DTL-22992
Incorporating Coax Contacts
C
A
D
A
D
A
B
C
B
C
B
A
ccessories
A
quacon
H
erm/Seal
PCB
Insert Arrangement
Connector Series
Service Rating
Number of Contact
Contact Size
16-10
MS/Standard, QWLD, QWL
A
3
12
18-10
MS/Standard, QWLD, QWL
A
4
12
18-16
MS/Standard, QWLD, QWL
C
1
12
20-4
MS/Standard, QWLD, QWL
D
4
12
HIgH
SPeeD
Fiber
Optics
Connectors
Contacts
Cables
E
F
F
A
G
B
E
G
F
G
A
A
B
C
D
I
H
E
B
D
E
F
eMI Filter
Transient
D
C
C
B
A
D
C
G
H
I
Insert Arrangement
20-15
MS/Standard, QWLD, QWL
A
7
12
2
12
20-16
MS/Standard, QWLD, QWL
A
7
16
24-2
MS/Standard, QWLD, QWL
D
7
12
3
8
24-11
MS/Standard, QWLD, QWL
A
6
12
Matrix 2
26482
Connector Series
Service Rating
Number of Contact
Contact Size
83723 III
Matrix|Pyle
M
T
H
N
U
Z
d
V
a
e
b
W
R
P
K
G
O
J
F
C
I
E
B
D
A
26500
J
A
U
V
R
W
L
S
C
B
X
T
M
I
G
C
H
D
N
P
E
F
A
B
c
Y
Pyle
K
Crimp Rear
Release
Matrix
5015
X
S
L
22992
Class L
Insert Arrangement
Connector Series
Service Rating
28-6
MS/Standard, QWLD, QWL
D
3
4
4
12
28-11
MS/Standard, QWLD, QWL
A
18
16
6
12
32-8
MS/Standard, QWLD, QWL
A
24
16
Back-
Shells
Number of Contact
Contact Size
Options
Others
The insert arrangements shown on this page represent the most readily available patterns within
the MIL-DTL-5015 and MIL-DTL-22992 Series. If you require other arrangements than what are
shown here, consult Amphenol for further availability. MS/Standard connectors have over 200 insert
pattern arrangements available, and within these patterns any size 4, 8 or 12 contact cavities can be
incorporated with coax contacts. However, you need to consult Amphenol, Sidney NY for availability
and ordering information. All coax contacts in the Standard and Heavy Duty series come pre-installed
in connectors.
CONTACT LEGEND
4
Coax or Power
8
Coax/
Twinax/Triax
or Power
12
Coax/Twinax/
Triax or
Power
16
Coax or
Power
264
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Design
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