Rear Feed Applicator for VibraKrimp ™ Quick Disconnect Flag Terminals
Rear Feed Mini-Mac Applicator
Mechanical Feed
Specification Sheet
Order No. 63802-7700
FEATURES
Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator
Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Directly adapts to most automatic wire processing machines
SCOPE
Products: VibraKrimp™ Quick Disconnect Female Flag Terminals, 14-16 AWG.
Terminal
Order No.
19009-0016
19009-0017
19009-0018
Terminal
Eng. No.
BBZ-4169
BBZ-4171
BBZ-4171-032
Wire Size
AWG
mm²
14-16 2.00-1.30
14-16 2.00-1.30
14-16 2.00-1.30
Tab Size
mm
6.35 by 0.81
4.75 by 0.51
4.75 by 0.81
In.
.250 by .032
.187 by .020
.187 by .032
Insulation Diameter
mm
In.
3.70
.145
3.70
.145
3.70
.145
Strip Length
mm
In.
5.94 .234
5.94 .234
5.94 .234
DEFINITION OF TERMS
WIRE
INSULATION
CRIMP
BEND UP
STRIP LENGTH
CUT-OFF TAB
CONDUCTOR
CRIMP
ROLLING
BEND
DOWN
TWISTING
CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638027700
Revision: B
Release Date: 08-18-09
Revision Date: 12-07-09
UNCONTROLLED COPY
Page 1 of 5
Rear Feed Applicator for VibraKrimp ™ Quick Disconnect Flag Terminals
CRIMP SPECIFICATIONS
Conductor Crimp Height
Terminal Order No. Terminal Eng. No.
Mean
Go
No Go
AWG mm² mm In. mm In. mm In.
14
2.00 1.62 .064 1.55 .061 1.68 .066
19009-0016
BBZ-4169
16
1.30 1.62 .064 1.55 .061 1.68 .066
14
2.00 1.62 .064 1.55 .061 1.68 .066
19009-0017
BBZ-4171
16
1.30 1.62 .064 1.55 .061 1.68 .066
14
2.00 1.62 .064 1.55 .061 1.68 .066
19009-0018
BBZ-4171-032
16
1.30 1.62 .064 1.55 .061 1.68 .066
Seam
Seam shall not be open and no wire allowed out of the crimping
Wire Size
Pull Force
Minimum
N
Lb.
222.6 50.0
133.5 30.0
222.6 50.0
133.5 30.0
222.6 50.0
133.5 30.0
Pull Force should be measured with no influence from the insulation crimp. The above specifications are
guidelines to an optimum crimp.
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off on the press.
1. The Applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Applicator.
3. The recommended method of measuring the crimp height of
the conductor dies is the soft metal slug method. See Figure
1.
4. The slug must have a diameter 0.51mm (.020”) larger than
the “X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom
die and crimp (by hand cycling the press) similar to a
terminal. The crimp height can be measured with a blade
type micrometer or dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the loosest
position and “K” gives the tightest position. A total
adjustment of 0.50mm (.020”) can be achieved by adjusting
the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the
shut height of the press. See the Industrial Mini-Mac Applicator
Manual Section 2.1 for adjustments.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
“X” CRIMP
HEIGHT
E1
CRIMP PROFILE
Use soft metal slug (solder) method to measure
the “X” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go
dimensions shown in the chart below.
Figure 1
Molex does not sell gauge pins contact your local industrial supplier.
Doc No: ATS-638027700
Revision: B
Release Date: 08-18-09
Revision Date: 12-07-09
UNCONTROLLED COPY
Page 2 of 5
Rear Feed Applicator for VibraKrimp ™ Quick Disconnect Flag Terminals
PARTS LIST
Rear Feed Applicator 63802-7700
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63802-7770
63802-7770
Tool Kit (All “Y” Items)
REF
1
63801-5518
63801-5518
Conductor Punch ( E2 Die)
1Y
2
63801-5617
63801-5617
Insulation Punch (I2 Die)
1Y
3
19031-0311
19031-0311
Conductor/Insulation Anvil (E1/I1 Die)
1Y
4
19229-0120
19229-0120
Cutter Housing
1Y
5
19229-0121
19229-0121
Cutter Plunger
1Y
Other Components
6
19229-0095
19229-0095
Cutter Back Plate
1
7
19230-0038
19230-0038
Feed Finger
1
8
19230-0101
19230-0101
Guide Rail
1
9
19230-0106
19230-0106
Guide and Hold Down
1
10
19250-0038
19250-0038
Compression Spring
1
11
63801-2695
63801-2695
Terminal Drag Assembly
1
12
63801-7701
63801-7701
Cutter Striker
1
13
63802-7401
63802-7401
Shoulder Bushing
1
14
63803-5109
63803-5109
Conductor Bushing
1
Frame
15
19230-0084
19230-0084
Slide (Terminal Track)
1
16
63801-2600
63801-2600
Rear Feed Frame
1
17
63801-2603
63801-2603
Base
1
Hardware
18
N/A
N/A
M3 by 10 Long SHCS
2**
19
N/A
N/A
M4 by 8 Long SHCS
6**
20
N/A
N/A
M4 by 10 Long BHCS
2**
21
N/A
N/A
M4 by 12 Long SHCS
2**
22
N/A
N/A
M6 by 10 Long BHCS
6**
23
N/A
N/A
M8 by 25 Long BHCS
1**
24
N/A
N/A
6mm by 10 Long Dowel Pin
4**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638027700
Revision: B
Release Date: 08-18-09
Revision Date: 12-07-09
UNCONTROLLED COPY
Page 3 of 5
Rear Feed Applicator for VibraKrimp ™ Quick Disconnect Flag Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Wear Safety Glasses At All Times.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638027700
Revision: B
Release Date: 08-18-09
Revision Date: 12-07-09
UNCONTROLLED COPY
Page 5 of 5
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