8
2
2
1
3
7
3
2
4
2
4
5
6
6
3
2
5
6
4
3
6
2
7
5
5
4
3
2
8
6
7
8
9
5
4
3
2
4
3
2
1
HS2 P 7 F 20 - K
Dura-Pull Series
Connector Type:
C
- Cable-End
P
- Panel, Front-Mount
L
- Cable-to-Cable
# of contacts:
2-5
for #20
6-9
for #26
Options:
K
- Kit Packaging (one unit/bag)
[blank]
- Bulk Packaging
Consult factory for other options
F
3
1
4
1
5
1
1
COUNTERCLOCKWISE COUNT
7
1
1
1
F
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
3
3
4
2
1
4
5
2
1
3
4
3
5
2
7
1
2
1
9
7
4
5
6
3
4
5
6
2
1
2
2
3
2
Gender:
M
- Male (Pin)
F
- Female (Socket)
Contact Size:
20
- 20, 22, 24, 26 AWG wires
26
- 26,28, 30 AWG wires
1
3
1
4
1
5
6
CLOCKWISE
COUNT
7
6
8
8
Refer to HS2C SERIES drawing for mating Cable-End connectors.
Refer to HS2L SERIES drawing for mating Cable-to-Cable connectors.
SPECIFICATIONS:
Push-Pull automatic locking/unlocking
5,000 cycles minimum
10 lb. [44.5 N] maximum Insertion or Withdrawal
Mil-Std 202G Method 201A
40 in-lb [4.5 Nm] maximum
Threaded on metal Clamp
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Refer to Current Carry Capacity Table
1000 MΩ minimum
10 mΩ typical
360°
-40ºC to +135ºC (-40ºF to +275°F)
Refer to Current Carry Capacity Table
Mil-Std 202G Method 106G
Mil-Std 202G Method 302
Mil-Std 202G Method 107G
Mil-Std 202G Method 101E
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
Copper Alloy, electroless nickel plated
Copper Alloy, nickel plated
Stainless Steel
Medical Technology LCP, natural
Silicone, red
Copper Alloy, gold plated
Minimum
Test
Voltage
(V rms)
Voltage
(V rms)
tested per
UL2238
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
E
CONNECTOR MATING VISUAL AID,
STANDARD RED SHOWN
MECHANICAL
Mating / Locking Type:
Life
Operating Forces
Vibration
Panel-Mount Hex Nut Tongue
Cable Securing System:
ELECTRICAL
Voltage Rating
Current Rating
Insulation Resistance
Contact Resistance
EMI Shielding
ENVIRONMENTAL
Temperature Limits
Operating Temperature Range
Moisture Resistance
Insulation Resistance
Thermal Shock
Salt Atmosphere (Corrosion)
Ingress Protection Ratings
E
D
D
0.71
18.0
0.71
18.0
0.55
14.0
0.67
17.0
0.49
12.4
M14x1.0 THREAD
0.004
0.496+0.000
-
+0.1
12.6 0.0
0.004
0.555+0.000
-
+0.1
14.1 0.0
MATERIAL
Outer Shell Metal components
Hex Nut & Inner Metal components
Ground Spring Washer
Electrical Insulator
Seal O-rings
Contacts
C
0.49
12.5
0.43
10.9
Contacts
0.125±0.01 TYP
3.2±0.3
RECOMMENDED PANEL CUT-OUT
HS2P7F26B SHOWN HERE
ALL DIMENSIONS FOR REFERENCE ONLY
0.24 MAX PANEL THICKNESS
6.0 MAX
B
PRELIMINARY
TOOL
EN3CR
EN3CRAUTO
TOOL TYPE
HAND CRIMP TOOL
PNEUMATIC CRIMP TOOL
HAND CRIMP TOOL
LARGE FRAME
PNEUMATIC CRIMP TOOL
LARGE FRAME
CONTACT INSERTION
CONTACT EXTRUCTION
POSITIONER
EN2POS20
EN3POS26
EN2POS20
EN3POS26
EN2POS20L
--
--
--
--
CONTACT SIZE
20 and 22
26
20 and 22
26
20 and 22
20 and 22
26
20
26
WIRE SIZES
20 and 22 AWG
26, 28, and 30 AWG
20 and 22 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
45°C max. 65°C max. 85°C max. 100°C max. 110°C max.
20
10
9
8
7*
6
22
8.5
7.5
7.5
5.5*
4.5
2 #20
24
7
6
5
4.5*
3.5
26
4
4
3.5
3.5*
2.5
20
9.5
8.5
7.5
6.5*
5
22
8
7
6
5*
4
3 #20
24
6
5.5
4.5
4*
3
26
3.5
3.5
3
3*
2.5
1400
125
20
9
8
7
6*
5
22
7.5
6.5
5.5
4.5*
3.5
4 #20
24
5
4.5
4
3.5*
2.5
26
3
3
2.5
2.5*
2
20
8
7.5
6.5
5.5*
4.5
22
6.5
5.5
5
4*
3
5 #20
24
4.5
4
3.5
3*
2.5
26
2.5
2.5
2
2*
1.5
26
2.5
2.5
2
2*
1.5
6-7 #26
28
2
2
1.5
1.5*
1
30
1.5
1.5
1
1*
.5
1000
30
26
2
2
1.5
1.5*
1
8-9 #26
28
1.5
1.5
1
1*
.5
30
1
1
.5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
Wire
(awg)
Current Rating (A) at Operating Temperature (°C)
C
B
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
UNLESS OTHERWISE SPECIFIED
1. ALL DIMENSIONS IN INCHES [mm]
- TWO PLACE DECIMALS
- THREE PLACE DECIMALS
0.02
[0.5]
SIZE
FINISH
WIDTH
MULT
LBS/M
MATERIAL
SPEC No.
TEMPER
A
EN2CRL
EN2CRAUTOL
EN3INS20
EN3INS26
REMTOOL20
REMTOOL26
0.005 [0.13]
SPEC No.
FIRST USED ON
DATE DRAWN
BY
CHKD
A
SCALE
3:1
0A
REV
PRELIMINARY
ECO NUMBER
01/06/16 PNK
DATE
BY
SRC
APVD
01/06/16
PNK
REVISIONS
DO NOT SCALE DRAWING
NAME
CABLE-END
HS2 SERIES CONNECTOR
PNK
01/06/16
SRC
01/06/16
PART No.
APVD
SHEET
1
OF
2
HS2C SERIES
8
7
6
5
4
0A
REV
SolidWorks CAD File
C
8
7
6
5
4
3
2
1
HS2 SERIES PANEL-MOUNT FIELD ASSEMBLY INSTRUCTIONS:
F
1. STRIP THE CABLE END AND THE CONDUCTORS AS SHOWN HERE.
0.51 MIN
13.0
JACKET
0.13±0.01 BRAID SHIELD
3.2±0.3
F
0.18±0.008
4.5±0.2
CONDUCTOR
TYPICAL CABLE STRIPPING DETAIL
SHELL
E
CONTACT
(ONLY ONE SHOWN
FOR CLARITY)
E
D
2. CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER*
SET PER CONTACT SIZE AND WIRE GAGE. IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS
TO CONTACTS BEFORE INSERTING THEM INTO INSERT.
3. GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE.
USE INSERTION TOOL* IF NECESSARY.
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED.
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY
PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT.
D
C
0.13 WHEN CONTACT LOCKED INTO ISERT
3.2
C
6. ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT. TIGHTEN HEX NUT TO A MAXIMUM
OF 40 IN-LB [4.5 Nm].
PANEL SEAL O-RING
B
B
HEX NUT
0.24 MAX. PANEL THICKNESS
6.1
FINISHED ASSEMBLY
A
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE.
A
SCALE
2:1
DATE DRAWN
01/06/16
DRAWN BY
PART No.
SHEET
2
OF
2
PNK
HS2P SERIES_CD
8
7
6
5
4
3
0A
REV
SolidWorks CAD File
C
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