XDPS21071
Forced Frequency Resonant Flyback controller
Based on FW: REV 1.0
Product Highlights
•
•
•
•
•
•
Integrated 600 V startup cell for fast startup and direct bus voltage sensing
Multi-mode operation with forced frequency resonant mode (FFR)
DCM operation guaranteed
Adaptive current limitation for variable Vout
Supports low no load input power to meet stringent regulatory standard
One pin UART interface for configuration
Features
•
Multi-mode operation with BM, DCM
•
Configurable ZVS enabled line voltage
•
ZVS gate drive signal for forced resonant mode
•
Built-in soft-start
•
Built-in protection modes
•
Brown-in and brownout detection via integrated HV
startup cell
•
Pb-free lead plating; RoHS compliant
•
Halogen-free according to IEC61249-2-21
Description
The XDPS21071 is a digital PWM controller for high density
adapter applications based on DCM flyback topology. A wide
feature set is provided in a DSO-12 package and requires
only a minimum of external components. An integrated
ASSP digital engine provides advanced algorithms for multi-
mode operation and protection features. A forced frequency
resonant operation support optimized high density adapter
system dimensioning. In addition a one-time-
programmable (OTP) unit is integrated to provide a
selective set of configurable parameters, which can be
matched to a dedicated system design.
Applications
•
•
High density adapter/charger
Qualified for industrial applications according to the
relevant tests of JEDEC47/20/22
85 ... 264 VAC
Product Validation
VCC
HV
GPIO
ZCD
GD1
GD0
XDPS21071
CS
MFIO
GND
Figure 1
Marking
XDPS21071
Typical application
Package
PG-DSO-12-20
FW Revision
REV 1.0
SP Ordering Code
SP005355100
Data Sheet
Please read the Important Notice and Warnings at the end of this document
www.infineon.com
Revision 2.0
2019-10-30
Forced Frequency Resonant Flyback controller
Table of contents
Description
Table of contents
Description
Description
Based on FW: REV 1.0 ...................................................................................................................... 1
Product Highlights .......................................................................................................................... 1
Description
Features 1
Applications ................................................................................................................................... 1
Description
Product Validation .......................................................................................................................... 1
Description 1
Table of contents ............................................................................................................................ 2
1
2
3
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.5.1
4.1.5.2
4.2
4.2.1
4.2.1.1
4.2.1.2
4.2.1.3
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.8.1
4.2.9
4.2.10
4.2.10.1
4.2.10.2
4.2.11
4.2.12
4.2.13
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Data Sheet
Pin Configuration and Functionality ................................................................................ 4
Representative Block Diagram ........................................................................................ 5
Introduction.................................................................................................................. 6
Functional Description ................................................................................................... 7
Power supply management .................................................................................................................... 7
VCC capacitor charge-up and startup sequence............................................................................... 7
Brown-in monitoring.......................................................................................................................... 8
Brown-out protection response ........................................................................................................ 9
During burst mode operation ........................................................................................................... 9
Bang-bang mode during latched and auto-restart operation ....................................................... 10
During latched operation............................................................................................................ 11
During auto-restart operation .................................................................................................... 11
Control features..................................................................................................................................... 12
Reflected voltage sensing and Vcs offset calculation based on output voltage............................ 14
Output voltage sensing via ZCD pin ........................................................................................... 15
Ringing suppression time ........................................................................................................... 17
Vcs offset calculation based on output voltage sensed at ZCD pin .......................................... 17
Vbulk voltage measurement via HV startup cell ............................................................................. 18
Propagation delay compensation (PDC) ......................................................................................... 18
Soft-start........................................................................................................................................... 20
Leading edge blanking (LEB) at CS pin ............................................................................................ 20
Spike blanking at CS pin for 2nd level over-current detection (OCP2) .......................................... 21
Gate driver output GD0 and GD1 ..................................................................................................... 21
Multi-mode operation ...................................................................................................................... 22
Frequency law setting for XDPS21071 ........................................................................................ 24
Frequency jittering ........................................................................................................................... 25
Burst mode operation ...................................................................................................................... 26
Burst mode entry ........................................................................................................................ 27
Burst operation ........................................................................................................................... 27
Burst mode exit ................................................................................................................................ 28
Forced frequency resonant (FFR) mode operation......................................................................... 28
UART function at GPIO pin ............................................................................................................... 30
Protection features ............................................................................................................................... 30
Auto-Restart Mode (ARM) ................................................................................................................. 31
Latch Mode (LM) ............................................................................................................................... 31
VCC Under-Voltage lockout (UVOFF) ............................................................................................... 31
Brown-In Protection (BIP) ................................................................................................................ 31
Brown-Out Protection (BOP) ........................................................................................................... 32
Over-Current Protection level 1 (OCP1) .......................................................................................... 32
2
Revision 2.0
2019-10-30
Forced Frequency Resonant Flyback controller
Table of contents
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
4.3.12
4.3.13
5
5.1
5.2
5.2.1
6
6.1
6.2
6.3
6.4
6.5
7
7.1
7.2
8
9
9.1
10
Over-Current Protection level 2 (OCP2) .......................................................................................... 32
High input at CS pin (CShigh) .......................................................................................................... 32
MFIO pin high (MFIOH) ..................................................................................................................... 32
Internal over-temperature detection (IntOTP) ............................................................................... 32
Primary side output Over-Voltage Protection (VoutOVP)............................................................... 33
Over load power protection............................................................................................................. 33
CS pin short protection .................................................................................................................... 33
Configuration ............................................................................................................... 34
Overview of configurable parameters using .dp Vision ....................................................................... 34
Overview of configurable parameters and functions .......................................................................... 34
Configurable parameters and functions ......................................................................................... 34
Electrical Characteristics ............................................................................................... 36
Definitions ............................................................................................................................................. 36
Absolute Maximum Ratings .................................................................................................................. 36
Package Characteristics ........................................................................................................................ 37
Operating Range.................................................................................................................................... 38
Characteristics ....................................................................................................................................... 39
Package Information ..................................................................................................... 48
Outline dimensions ............................................................................................................................... 48
Footprint and packing........................................................................................................................... 49
Marking ....................................................................................................................... 50
Appendix ..................................................................................................................... 51
Minimum required capacitive load at GD0 and GD1 pin ...................................................................... 51
References ................................................................................................................... 52
Revision history............................................................................................................................. 53
Data Sheet
3
Revision 2.0
2019-10-30
Forced Frequency Resonant Flyback controller
Pin Configuration and Functionality
1
Pin Configuration and Functionality
The pin configuration is shown in Figure 2 and the functions are described in Table 1.
ZCD
MFIO
GPIO
1
2
12
11
GND
VCC
GD0
XDPS21071
3
4
10
9
CS
GD1
HV
5
6
8
7
HV
HV
HV
PG-DSO-12-20
Figure 2
Table 1
Pin Configuration of XDPS21071
Pin Definitions and Functions
Pin
1
Type
I
Zero Crossing Detection
ZCD pin is connected to an auxiliary winding for zero crossing detection and positive
pin voltage measurement.
Symbol
ZCD
Function
MFIO
2
I
Multi-Functional Input Output
MFIO pin is connected to an optocoupler that provides an amplified error signal for
the PWM mode operation.
GPIO
3
IO
CS
4
I
HV
5, 6, 7, 8 I
GD1
9
I
GD0
VCC
GND
10
11
12
O
I
O
Digital General Purpose Input Output
GPIO pin provides an UART interface until brown-in. It is switched to weak
pull down mode and disabled UART function during normal operation.
Current Sense
CS pin is connected via a resistor in series to an external shunt resistor and
the source of the power MOSFET.
High Voltage Input
HV pin is connected to the rectified bulk voltage. An internally connected 600
V HV startup-cell is used for initial VCC charge. Furthermore brown-in and
brownout detection is provided.
FFR Signal Gate Driver Output
GD1 pin provides a gate driver pulse signal to initiate the forced frequency
resonant mode operation.
Gate Driver Output
Output for directly driving the main power MOSFET.
Positive Voltage Supply
IC power supply.
Power and Signal Ground
Data Sheet
4
Revision 2.0
2019-10-30
Forced Frequency Resonant Flyback controller
Representative Block Diagram
2
Representative Block Diagram
Figure 3 shows a simplified top level block diagram of the IC functionality.
HV
XDPS21071
HV Startup-cell
Closed/Open
Startup-Cell
Driver
Vbulk Brown-out
Protection
I
HVBO
= 0.443 mA
Bang-Bang Ctrl
V
VCCBBoff
= 20.5 V
V
VCCBBonAR/LM
= 9 V
Q
M
D1
Vbulk
measurement
R
M
Vbulk Brown-in
Protection
I
HVBI
= 1.15 mA
Overtemperature
Detection
&
T
JOTP
= 130 °C
VCC
VCC Brown-in
Protection
V
VCCBI
= 9.1 V
UVLO
V
VCCon
= 20.5 V
HW Reset
Protection
Modes
V
VCCoffx
= 7.2 V / 9.6 V
Power
Management
Auto Restart
Mode
Latch
Mode
ZCD
1k
Vout reflected Voltage
Measurement
Vout OV
Protection
V
ZCDOVP
= 2.75 V
Soft-Start
Open Loop Timer
t
MFIOH
= 31.3 ms
Frequency clamp
f
SW
Frequency Law
FFR Mode
With ZVS Pulse
Generation
PWM
Logic
Gate Driver
GD0
V
MFIOH
= 2.41 V
C2
V
CSPK
V
MFIO
PDC
V
VDDP
= 3.3 V
V
MFIO
R
MFIOPU
Burst Mode Function
MFIO
V
MFIOBMEX1
C3
Gate Driver
GD1
Vcs_offset
BM Exit
V
MFIOBMWK
C5
on-phase
V
MFIOBMPA
V
MFIOBMEN
C6
off-phase
BM 2-point
Regulation
BM Ctrl
C7
BM Entry
Cycle by Cycle Peak Current Ctrl
CS
1k
10k
1 pF
OCP1
V
CSPK
t
CSLEB
2nd Level Overcurrent Detection
OCP2
Auto Restart
Input Detection
t
CSOCP2BL
V
CSOCP2
= 0.8 V
V
VDDP
= 3.3 V
I
GPIOLPU
GPIO
UART
Communication
Parameter
Configuration
Figure 3
Representative Block Diagram of XDPS21071
Data Sheet
5
Revision 2.0
2019-10-30