Analysis of the advantages and disadvantages of electromagnetic flowmeter

Publisher:chunliLatest update time:2016-01-13 Source: eefocus Reading articles on mobile phones Scan QR code
Read articles on your mobile phone anytime, anywhere
The measurement principle of electromagnetic flowmeter is Faraday's law of electromagnetic induction. The main components of the sensor are: measuring tube, electrode, excitation coil, iron core and yoke housing. It is mainly used to measure the volume flow of conductive liquids and slurries in closed pipes. Including highly corrosive liquids such as acids, alkalis, and salts. This product is widely used in petroleum, chemical, metallurgy, textile, food, pharmaceutical, papermaking and other industries as well as environmental protection, municipal management, water conservancy construction and other fields

Features:

1. The measurement is not affected by changes in fluid density, viscosity, temperature, pressure and conductivity;
2. There are no obstructing parts in the measuring tube, no pressure loss, and the straight pipe section requirement is low;
3. The series nominal diameter is DN15~DN3000. There are many options for sensor lining and electrode materials;
4. The converter adopts a novel excitation method, with low power consumption, stable zero point and high accuracy. The flow range can reach 1500:1;
5. The converter can be integrated or separated with the sensor;
6. The converter adopts a 16-bit high-performance microprocessor and 2x16LCD display, which is convenient for parameter setting and reliable programming;
7. The flow meter is a bidirectional measurement system with three integrators: forward total, reverse total and difference total; it can display positive and negative flow, and has multiple outputs: current
   , pulse, digital communication, HART;
8. The converter adopts surface mounting technology (SMT) and has self-test and self-diagnosis functions;


advantage:

1: Electromagnetic flowmeter can be used to measure industrial conductive liquid or slurry.
2: No pressure loss.
3: Large measurement range, the diameter of electromagnetic flow transmitter ranges from 2.5mm to 2.6m.
4: Electromagnetic flowmeter measures the volume flow of the measured fluid under working conditions, and the measurement principle does not involve the influence of fluid temperature, pressure, density and viscosity.

shortcoming:

1: The application of electromagnetic flowmeter has certain limitations. It can only measure the liquid flow of conductive media, but cannot measure the flow of non-conductive media, such as gas and water with better heating water treatment. In addition, its lining needs to be considered under high temperature conditions.
2: The electromagnetic flowmeter determines the volume flow rate under working conditions by measuring the speed of the conductive liquid. According to the measurement requirements, for liquid media, the mass flow rate should be measured, and the measurement of the medium flow rate should involve the density of the fluid. Different fluid media have different densities and change with temperature. If the electromagnetic flowmeter converter does not consider the fluid density, it is inappropriate to only give the volume flow rate at normal temperature.
3: The installation and commissioning of the electromagnetic flowmeter are more complicated than other flowmeters, and the requirements are more stringent. The transmitter and converter must be used in conjunction, and two different types of instruments cannot be used between the two. When installing the transmitter, from the selection of the installation site to the specific installation and commissioning, it must be carried out in strict accordance with the requirements of the product manual. There must be no vibration or strong magnetic field at the installation site. During installation, the transmitter and the pipeline must have good contact and good grounding. The potential of the transmitter is equal to the potential of the measured fluid. When in use, the gas remaining in the measuring tube must be exhausted, otherwise it will cause a large measurement error.
4: When the electromagnetic flowmeter is used to measure viscous liquids with dirt, sticky substances or sediments adhere to the inner wall of the measuring tube or the electrode, causing the output potential of the transmitter to change, resulting in measurement errors. When the dirt on the electrode reaches a certain thickness, the instrument may not be able to measure.
5: Scaling or wear of the water supply pipeline changes the inner diameter size, which will affect the original flow value and cause measurement errors. For example, a 100mm diameter instrument with a 1mm change in the inner diameter will bring about an additional error of about 2%.
6: The measurement signal of the transmitter is a very small millivolt potential signal. In addition to the flow signal, it is also mixed with some signals unrelated to the flow, such as in-phase voltage, orthogonal voltage and common mode voltage. In order to accurately measure the flow, various interference signals must be eliminated and the flow signal must be effectively amplified. The performance of the flow converter should be improved. It is best to use a microprocessor-type converter to control the excitation voltage. The excitation mode and frequency are selected according to the properties of the measured fluid, which can eliminate in-phase interference and orthogonal interference. However, the improved instrument has a complex structure and high cost. Correct installation is very important.

①The transmitter should be installed in a dry and ventilated place indoors. Avoid installing it in places where the ambient temperature is too high. It should not be subjected to strong vibrations and should be kept away from equipment with strong magnetic fields, such as large motors and transformers. Avoid installing it in places with corrosive gases. The installation location should be convenient for maintenance. This is the environmental condition to ensure the normal operation of the transmitter.
② In order to ensure that the measuring tube of the transmitter is filled with the measured medium, the transformer is best installed vertically, with the flow direction from bottom to top. Especially for liquid-solid two-phase flow, it must be installed vertically. If only horizontal installation is allowed on site, it must be ensured that the two electrodes are on the same horizontal plane.
③ Valves and bypasses should be installed at both ends of the transmitter.
④ The millivolt AC potential measured by the electrodes of the electromagnetic flow transmitter is based on the liquid potential in the transmitter. In order to stabilize the liquid potential and keep the transmitter and the fluid at the same potential to ensure stable measurement, the transmitter housing and both ends of the metal pipe should be well grounded, and the converter housing should also be grounded. The grounding resistance should not be greater than 10, and it cannot be shared with the grounding wire of other electrical equipment. If it is not possible to ensure good contact between the transmitter housing and the metal pipe, use a metal wire to connect them and then reliably ground them.
⑤ In order to avoid interference signals, the signals between the transmitter and the converter must be transmitted with shielded wires. It is not allowed to place the signal cable and the power line in parallel in the same cable steel pipe. The length of the signal cable should generally not exceed 30 m.
⑥ The installation location of the converter should avoid strong AC and DC magnetic fields and vibrations, the ambient temperature should be -20 to 50°C, it should not contain corrosive gases, and the relative humidity should not exceed 80%.
⑦ In order to avoid the influence of the flow velocity on the measurement, the flow control valve should be set at the downstream of the transmitter. For small-diameter transmitters, because the distance from the electrode center to the inlet of the flowmeter is equivalent to several times the length of the diameter D, there is no requirement for the upstream straight pipe. However, for larger-diameter flowmeters, there should generally be a straight pipe section of more than 5D upstream, and there is generally no requirement for a straight pipe section downstream. 
Reasonable selection and correct installation of electromagnetic flowmeters are very important to ensure measurement accuracy and extend the service life of the instrument. The following is a brief introduction to the selection principles, installation conditions and precautions of electromagnetic flowmeters.
Reference address:Analysis of the advantages and disadvantages of electromagnetic flowmeter

Previous article:Repair methods and techniques for digital multimeters
Next article:Glass rotor flowmeter knowledge questions and answers

Latest Test Measurement Articles
Change More Related Popular Components

EEWorld
subscription
account

EEWorld
service
account

Automotive
development
circle

About Us Customer Service Contact Information Datasheet Sitemap LatestNews


Room 1530, 15th Floor, Building B, No.18 Zhongguancun Street, Haidian District, Beijing, Postal Code: 100190 China Telephone: 008610 8235 0740

Copyright © 2005-2024 EEWORLD.com.cn, Inc. All rights reserved 京ICP证060456号 京ICP备10001474号-1 电信业务审批[2006]字第258号函 京公网安备 11010802033920号