NUMBER
TYPE
GS-12-1291
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 8
C
DATE
Minitek Prw3.0 High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-04
UNRESTRICTED
1 Objective
This specification defines the performance, test, quality and reliability requirements of the Minitek
Pwr3.0 High Current Connectors (HCC).
2 Scope
This specification is applicable to the termination characteristics of the Minitek Pwr3.0 High Current
Connectors (HCC) which provides high current rating.
3 Product Name and Part Number
Product Name
Wire Connector
Housing
Part Serial Number
10132445
10132446
10132447
Crimp Terminal
10132448
Material and Finish
High Temp. Thermoplastic, UL 94V-0, Black
High Temp. Thermoplastic, UL 94V-0, Black
High Conductivity Copper Alloy, Tin or Gold Flash
Plated, over Nickel
High Conductivity Copper Alloy, Tin or Gold Flash
Plated, over Nickel
HSG: High Temp. Thermoplastic, UL 94V-0, Black
10132449
Header
10132450
Contact: High Conductivity Copper Alloy, Tin or Gold
Flash Plated, over Nickel
HSG: High Temp. Thermoplastic, UL 94V-0, Black
Contact: High Conductivity Copper Alloy, Tin or Gold
Flash Plated, over Nickel
4 Ratings and Applicable Wires
Item
Rated Voltage
Applicable Wire
Insulation Outer Diameter
Operating Temperature Range
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
Specification
250V AC/DC
AWG #16, AWG #18, AWG #20
2.20 Max.
-40 ~ +85℃
PDS: Rev :C
STATUS:Released
Printed: Feb 04, 2016
NUMBER
TYPE
GS-12-1291
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 8
C
DATE
Minitek Prw3.0 High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-04
UNRESTRICTED
Rated Current
Pin
AWG#
16 AWG
18 AWG
20 AWG
2 pins
12 A
11 A
10 A
4 pins
11.5 A
10 A
9A
6, 8 pins
9A
8A
7.5 A
10 pins
9A
8A
6.5 A
12 pins
7.5 A
6.5 A
6A
14, 16,
18 pins
7A
6A
5.5 A
20, 22,
24 pins
6.5 A
5.5 A
5A
5 Requirements
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification
test requirements specified herein.
5.2
Material
The material for each component shall be as specified herein or equivalent.
5.3
Finish
The finish for applicable components shall be as specified herein or equivalent.
5.4
Design and Construction
Connectors shall be of the design, construction, and physical dimensions specified on the
applicable product drawing. There shall be no cracks, burrs, or other physical defects that
may impair performance.
6 Electrical Performance
Item
Test Condition
Requirement
6-1
Contact
Resistance
Measure it with low voltage less than 20mV
and 10mA.
Test Method : EIA-364-06
Apply 500V DC between adjacent contacts and
measure its resistance within 1 minute.
Test Method : EIA-364-21
10mΩ Max.
6-2
Insulation
Resistance
1000MΩ Min.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: Feb 04, 2016
NUMBER
TYPE
GS-12-1291
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 8
C
DATE
Minitek Prw3.0 High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-04
UNRESTRICTED
6-3
Dielectric
Withstanding
Voltage
Apply AC 1500Vr.m.s between adjacent
contacts and measure its resistance within 1
minute.
Test Method : EIA-364-20
Apply specified current to contacts connected
in series.
Measure change of temperature on contact
using thermocouples or 4 hours.
Test Method : EIA-364-70
Method 1
No breakdown.
6-4
Temperature
Rise
Temperature rise value:
30℃ Max.
Note: The temperature rise test part is plastic insulation surface which nearby the connecting point.
7 Mechanical Performance
Item
Test Condition
Requirement
7-1
Mating and
Unmating
Force
Measure force necessary to mate between the
counterpart connectors.
Testing speed: 25±3mm / minute.
Test Method: EIA-364-13 (Per circuit)
Measure the contact retention with tensile
strength tester.
Testing speed: 25±3mm / minute.
Test Method: EIA-364-05
Measurement of tensile strength at conductor
crimp of socket contact using tensile tester.
(No crimp at covered part)
Testing speed: 25±3mm / minute.
Test Method: EIA-364-08
Measure the pin retention with tensile strength
tester.
Testing speed: 25±3mm / minute.
Test Method: EIA-364-05
Mating Force: 0.50 Kgf
Max. (mating force avg. of
30 times)
Unmating Force: 0.20 Kgf
Min.
7-2
Contact
Retention
1.50 kgf (Min.)
7-3
Crimp
Retention
16
AWG
7.0 Kgf
Min.
18
AWG
7.0 Kgf
Min.
20
AWG
5.0 Kgf
Min.
7-4
Pin Retention
1.5 Kgf Min.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: Feb 04, 2016
NUMBER
TYPE
GS-12-1291
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 8
C
DATE
Minitek Prw3.0 High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-04
UNRESTRICTED
8 Environmental Performance
Item
Test Condition
Requirement
8-1
Durability
Mate and unmate specimens for 50 cycles.
Test Method: EIA-364-09
Contact Resistance:
20mΩ Max.
8-2
Vibration
Frequency: 10-55-10 Hz / minute.
Amplitude: 1.52mm.
Direction: Each of X, Y & Z-axis directions.
*Each axis shall be at right angles to others.
Period: 2 hours for each direction.
Test Method: EIA-364-28
Max. G: 50G
Duration: 11 msec.
3 strokes in each X, Y, Z axials.
Test Method: EIA-364-27
Mated connector shall be placed in a chamber
for 96 hours at +85±2
℃.
Test Method: EIA-364-17
Mated connector shall be placed in a chamber
for 96 hours at -40±2℃.
Test Method : EIA-364-59
Mated connector shall be placed in a humidity
chamber on the following conditions.
Temperature: 60±2℃
Relative Humidity: 90-95%
Period: 240 hours
Test Method: EIA-364-31
1. No electrical
discontinuity more than 1
μs.
2. No damage.
8-3
Shock
1. No electrical
discontinuity more than 1
μs.
2. No damage.
8-4
Heat
Resistance
8-5
Cold
Resistance
8-6
Humidity
1. No damage.
2. Insulation Resistance:
1000MΩ (Min.)
3. Voltage proof:
1500Vr.m.s. for 1 minute,
no breakdown.
4. Contact Resistance:
20mΩ Max.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: Feb 04, 2016
NUMBER
TYPE
GS-12-1291
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 8
C
DATE
Minitek Prw3.0 High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-04
UNRESTRICTED
8-7
Temperature
Cycling
Mated connector shall be set to temperature
cycling for 10 cycles of which 1 cycle consist of
a) -55℃, 30 minute.
b) +85℃, 30 minute.
Test Method: EIA-364-32
1. No damage.
2. Insulation Resistance:
1000MΩ Min.
3. Voltage proof:
1500Vr.m.s. for 1 minute,
no breakdown.
4. Contact Resistance:
20mΩ Max.
8-8
Salt Spray
Mated connector shall be placed on a salt
spray chamber on the following conditions.
Salt Solution Density: 5±1%.
Temperature: 35±2℃.
Period:
8 hours for post-plate terminals; 48 hours for
pre-plate terminals;
Test Method: EIA-364-26
After dipping in the flux for 5 to 10 seconds, dip
in Sn-Ag-Cu solder (Sn 96.5%) of 245±2℃ for
3±0.5 seconds.
Test Method: EIA-364-52
According to the attached reflow condition.
Peak Temp.: 260±5℃ for 5±0.5 seconds.
Test for 3 cycles
Contact Resistance:
20mΩ Max.
8-9
Solderability
Wet solder coverage: 95%
Min.
8-10
Resistance to
IR Reflow Heat
(SMT)
No damage to insulator
material
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: Feb 04, 2016
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