Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive
FEATURES & OPTIONS
• Dual Safety Approvals
- UL/EN60950 2nd edition
- UL/EN60601-1 3rd edition
• Highest Efficiency - up to 91%
• User & Field Configurable
• Standard Medical Features
- Leakage Current <300 A (<150 A optional)
- 2 MOPP
- 4KV Isolation
• Lowest Acoustic Noise
• -40°C Startup Temperature
• Extra Ruggedised Optional
- Shock: >60G’s
- Vibration: MIL STD-810G
• No Minimum Load
• Extra low profile <1U height
• All outputs fully floating
• Series / Parallel of multiple outputs
• 5V Isolated standby voltage
• Active PFC (Power Factor Correction)
• Product Options: Conformal Coating, Low
Leakage Current, Connector, Cabling & Mounting
options and Reverse Fans Additional
Ruggedisation
The UltiMod Series from Excelsys - the
Ultimate
range of Modular Configurable Power
Supplies provides up to 1200W output power in a compact 1U form factor. The series is
designed for
highest efficiencies
and consists of two Input AC front ends (powerPacs),
UX4 and UX6 and a wide range of DC output modules (XgA-XgL & Xg1-Xg8).
Both
powerPacs
carry
dual safety certification,
EN60950 for Industrial Applications and
EN60601-1 3rd Edition for Medical Applications. The UX4 delivers up to 600W and can be
populated with up to 4
powerMods,
the UX6 delivers up to 1200W and can be populated
with up to 6
powerMods.
The
powerMods
provide up to 12 fully isolated DC outputs ranging from 1.15V to 58V.
Users can select the modules most suitable for their application based on power level
and/or desired control feature set. The series provides
unique levels of flexibility
and
is completely user field configurable. Customers can configure any combination of
powerMods
in series/parallel. This unique flexibility combined with our Industry leading
5 Year Warranty
minimises the total cost of ownership for our customers.
The UltiMod Series of modular configurable power supplies provides global
leadership in product reliability, efficiency and cost effectiveness.
UltiMod powerPacs
Model Slots
Power
MODEL Watts
Medical Approval
Industrial Approval
UL/EN60601-1 3rd edition UL/EN60950 2nd edition
UX
UX4
UX6
4
6
600W
1200W
Yes
Yes
Yes
Yes
powerMods
TYPICAL APPLICATIONS
• Medical; Clinical diagnostic equipment, Medical
lasers, Dialysis equipment, Radiological
Imaging, Clinical Chemistry
• Industrial; Test and Measurement, Industrial
Machines, Automation equipment, Printing,
Telecommunications, Audio equipment
Model
XgA
XgB
XgC
XgD
XgE/Xg7
XgF/Xg8
XgG
XgH
XgJ
XgK
XgL
Xg1
Xg2
Xg3
Xg4
Xg5
Vnom
(V)
12.0
24.0
36.0
48.0
24.0
24.0
24.0
2.5
5.0
12.0
24.0
48.0
2.5
5.0
12.0
24.0
48.0
Dynamic Vtrim
Set Point
Adjust Range (V)
Range (V)
10.8-15.6
19.2-26.4
28.8-39.6
38.5-50.4
5.0-28.0
5.0-28.0
5.0-28.0
1.5-3.6
3.2-6.0
6.0-15.0
12.0-30.0
28.0-58.0
1.5-3.6
3.2-6.0
6.0-15.0
12.0-30.0
28.0-58.0
-
-
-
-
-
-
-
1.15-3.6
1.5-6.0
4.0-15.0
8.0-30.0
8.0-58.0
1.15-3.6
1.5-6.0
4.0-15.0
8.0-30.0
8.0-58.0
Imax
(A)
12.5
8.3
5.6
4.2
5.0
3.0
3.0
40.0
36.0
18.3
9.2
5.0
50.0
40.0
20.0
10.0
6.0
Power
(W)
150
200
200
200
120
72
72
100
180
220
220
240
125
200
240
240
288
Remote
Sense
-
-
-
-
-
-
-
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Power
Good
-
-
-
-
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
See our new Wide Trim
powerMods
on page 40 and Reactive Load
powerMods
on
page 42 of the Excelsys Product Catalogue.
2
www.excelsys.com
Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive
UltiMod
INPUT
Parameter
Input Voltage Range
Power Rating
Input Current
UX4
UX6
Conditions/Decription
Universal Input 47-440Hz
UX4: See derating curves
UX6: See derating curves
85VAC in 400W out
85VAC in 850W out
230VAC @ 25°C UX6/UX4
Shutdown
110 VAC @ Full Load
250V
250V
Conditions/Description
As per
powerMod
table
Manual: Multi-turn potentiometer. As per
powerMod
table
Dynamic: As per
powerMod
table
For 25% to 75% load change
For 25% to 75% load change: Voltage Deviation; XgA-XgD
Settling Time: XgA-XgD
Voltage Deviation: XgE-XgL, Xg1-Xg8
Settling Time: XgE-XgL
20MHz 100mV or 1.0% pk-pk (except 150mV XgA)
Latching
Straight line with hiccup activation at <30% of Vnom.
For ±10% change from nominal line
Max. line drop compensation (except XgA, B, C, D, E, F)
Monotonic
From AC in and Global Enable
powerMod
Enable
For nominal output voltages at full load.
Output to Output/Output to Chassis
Conditions/Description
Input to Output
Input to Chassis
230VAC, 1200W @ 24V
EN60601-1 3rd Edition, UL60601-1, CSA601, UL File No. E230761
EN60950 2nd Edition, CSA C22.2 No. 60950-1, UL File No.E181875
250VAC, 60Hz, 25°C
250VAC, 60Hz, 25°C (Option 04)
See weight calculators on Excelsys website
See section 4.9 of catalogue
Always on, current 500mA
Failures per million hours at 40°C and full load
powerMod
See Section 7.1 .
powerPac
excludes fans
powerPac
UX4 with two XgA's @ full load.Telecordia SR-332 , Issue 1 May 2001,
ground benign, ambient temperature of 40°C
Standard
EN55011, EN55022, FCC
EN55011, EN55022, FCC
EN61000-3-2 Class A
EN61000-3-3
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-11, SEMI F47 Compliant
Conditions/Description
Operates to specification below -20°C after 10 min warm-up
See Page 8 for full temperature deratings
Non-condensing
Measured from distance of 1m; UX4/UX6. See Page 58 of catalogue
MIL-STD810G
Operational: 2000m, Storage: 8000m
Min
85
120
Nom
Max
264
380
Units
VAC
VDC
W
W
A
A
VAC
600
1200
7.5
11.5
65
0.98
25/50
74
0.99
F8A HRC
F12A HRC
Nom
Max
Inrush Current
Undervoltage Lockout
Power Factor
Fusing
UX4
UX6
OUTPUT
Parameter
powerMod
Power
Output Adjustment Range
Minimum Load
Load & Cross Regulation
Transient Response
Min
Units
0
±0.2
2.5
500
10
250
105
105
170
170
±0.1
0.5
2
15
700
2
15
500 / 500
Min
4000
1500
Nom
20
A
%
%
s
%
s
%
%
%
VDC
%
ms
ms
ms
ms
VDC
Units
VAC
VAC
%
Ripple and Noise
Overvoltage Protection
Overcurrent Protection
Line Regulation
Remote Sense
Overshoot
Rise Time
Turn-on Delay
Hold-up Time
Output Isolation
GENERAL
Parameter
Isolation Voltage
Efficiency
Safety Agency Approvals
Leakage Current
Weight
Signals
Bias Supply
Reliability
Max
90
91
300
150
A
A
4.8
5.0
5.2
0.958
0.92
VDC
fpmh
fpmh
kHours
MTBF
670
EMC
Parameter
Emissions
Conducted
Radiated
Harmonic Distortion
Flicker & Fluctuation
Immunity
Electrostatic Discharge
Radiated Immunity
Fast Transients-Burst
Input Line Surges
Conducted Immunity
Voltage Dips
Level
Class B
Class B
Compliant
Compliant
Level 2
Level 3
Level 3
Level 3
Level 3
Compliant
Min
-40
-40
5
39.8/42.7
60
Nom
Max
+70
+85
95
Units
°C
°C
%RH
dBA
G
Units
(1)
ENVIRONMENTAL
Parameter
Operating Temperature
Storage Temperature
Derating
Relative Humidity
Acoustic Noise
Shock
Vibration
Altitude
NOTES
1. SEMI F47 compliant at input voltages >160VAC. Consult Excelsys for details.
2. Visit www.excelsys.com for configuration and ordering and contact information.
3. Product is not UL/EN certified for 120-380VDC input operation. Consult Excelsys for details.
www.excelsys.com
3
Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive
UltiMod
Output Connectors
The output
powerMods
connection details are shown below. Type A connectors are for single output
powerMods
XgA-XgT and Xg1-Xg7. The Type B con-
nector is for the dual output XgF/Xg8
powerMod.
The power and signal connectors are as follows:
Type B:
powerMod
Type A:
powerMods
XgF/Xg8
XgA to XgE
Output Signals and Power Connector Pinout
XgG to XgT
Xg1 to Xg7
Pin
J3
J3
J3
J3
J4
J4
J3
8 7
J3
Voltage
Adjust
8 7
Module (XgA to XgD)
(XgG-XgT)
(Xg1-Xg5)
(XgE)
(Xg7)
not used
not used
not used
Common
-pg
+pg
Inhibit
Common
(XgF)
(Xg8)
-pg (V2)
+pg (V2)
Inhibit V2)
Common (V2)
-pg (V1)
+pg (V1)
Inhibit (V1)
Common (V1)
(Type A)
(Type B)
V1 Adjust
V2 Adjust
4
1
2
3
4
5
not used
Common
not used
not used
+Inhibit
-Inhibit
not used
not used
+Sense*
-Sense*
Vtrim
Itrim
+Inhibit/Enable
-Inhibit/Enable
+pg
-pg
-Vout
+Vout
-V2
+V2
-V1
+V1
2 1
2 1
J4
2
J4
3
2
1
1
6
7
8
M4 Screws
*remote sense not present on XgR and XgT
powerMods.
Output Mating Connectors
J3: Locking Molex 51110-0860; Non Locking Molex 51110-0850; Crimp Terminal: Molex p/n 50394. Or Molex 51110-0856, includes Locking Tab &
Polarization Keying,
J4 (Type A): M4 Screw (8mm)
J4 (Type B) Connector(s): Camden CTB9200/4A
Input Connectors
The UltiMod series has a variety of input connector options to ease system integration. These include IEC, Input cables (3-wire) and IEC to
Screw Terminal Adapto
r.
Pin
J1
J1 & J2 Connectors UX4
J1 & J2 Connectors UX6
1
2
3
4
5
6
7
8
Line
Neutral
Earth
J2
Common
+5V Bias
not used
AC Fail
Fan Fail
Global Enable
Temp Alarm
Global Inhibit
Input Mating Connectors
J1: IEC320 type female plug rated 13, Locking IEC cable and connector: Schaffner EMC part number IL13-US1-SVT-3100-183.
J2: Locking Molex 51110-0860; Non Locking 51110-0850; Crimp Terminal: Molex p/n 50394: Or Molex 51110-0856, includes Locking Tab &
Polarization Keying
Input Cable (Option D)
The UltiMod Series is also available with an input cable connection option allowing greater flexibility when mounting the UltiMod in the system. Individually
insulated input cables are 300mm in length and come supplied with Faston connectors.
IEC to Screw Terminal Adaptor
Some applications may require a screw terminal input rather than the standard IEC320 connector provided with the UltiMod. For such applications, Excelsys
can offer the XE1, the IEC to Screw terminal adaptor accessory plug. This is a press fit connector that plugs securely into the UltiMod
powerPac
and provides
the system integrator with screw terminals for mains connection. Recommended IEC to Faston/Terminal Lugs Schurter P/N 4788.8000
Derating Curves
4
www.excelsys.com
Section 3.4
Configuring your Modular Power Supply
The Xgen and UltiMod series of user configurable power
supplies combine feature rich AC input front-ends
(powerPacs)
with slide-in DC output modules
(powerMods).
The plug and play architecture allows system designers to
define and build ‘instant’ custom power solutions with
industry leading 17W/in
3
power density and up to 92% effi-
ciency.
Configured units
may be specified and ordered using the part
Specifying & Ordering Configured Power Supplies
Configured Units may be specified and ordered using the part
numbering system shown opposite. At our configuration centre
we will assemble the Power Supply as specified by you account-
ing for slot preferences and also for preferred settings
(Voltage/Series/Parallel etc), and also incorporating any Options
required.
Configuration example for UltiMod: part number UX4CGD0-D4
specifies the following product;
• UX4 powerPac – 600W (Medical & Industrial)
• Slot 1: XgC: 36V/5.6A powerMod
• Slot 2: XgG: 2.5V/40A powerMod
• Slot 3: XgD: 48V/4.2A powerMod
• Slot 4: empty
• Option D (input cable) & Option 4 (150uA Leakage
current)
Configuration example for XF: part number XFC2DK4BHS01
specifies the following product;
• XFCS01 powerPac - 1000W (includes options S & 1
as standard)
• Slot 1: Xg2C 5V/40A powerMod
• Slot 2: XgDC 48V/4.2A powerMod
•
Slot 3: XgKC 24V/9.2A powerMod
• Slot 4: Xg4C 24V/10A powerMod
• Slot 5: XgBC 24V/8.3A powerMod
• Slot 6: XgHC 5V/36A powerMod
Configuration example for Xgen: part number XVD2345F0-D4
specifies the following product;
• XVD powerPac - 1200W (Medical)
• Slot 1: Xg2:5V/40A powerMod
• Slot 2: Xg3:12V/20A powerMod
• Slot 3: Xg4:24V/10A powerMod
• Slot 4: Xg5:48V/6A powerMod
• Slot 5: XgF:24V/3A, 24V/3A powerMod
• Slot 6: empty
• Option D (input cable) & Option 4 (150uA Leakage
current)
OPTION CODES EXPLAINED
CONFIGURATION OPTIONS
“-”
“C”
“P”
“R”
“S“
Standard. No additional configuration
Nominal output voltages and no options
Conformal Coating
Preset. Voltage Adjustments, Series, Parallel Outputs
Extra Ruggedisation for Shock and Vibration
Conformal Coating and Extra Ruggedisation for Shock and
Vibration
INPUT CONNECTOR CONFIGURATOR OPTIONS
“0“
“D”
Standard IEC Input Connector
Input Cable Option
REVERSE FAN AND LEAKAGE CURRENT
OPTIONS
“0”
“1”
“2“
“3“
Standard Thermal Signals + Fan Fail Signal Included
Standard Thermal Signals + Fan Fail Signal Included
(Xgen models only)
Reverse Fan (Includes “0“)
Reverse Fan, Standard Thermal Signals + Fan Fail Signal
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