T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-4400
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Micro-Fit 3.0™ Crimp Terminal, Male and Female, 26-30 AWG.
Terminal Series No
43030
43031
45773
Terminal Order No.
43030-0004
43030-0005
43031-0004
43031-0005
45773-0004
Wire Size
AWG
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
43030-0006
26-30 0.12-0.05 1.12-1.27 .044-.050 2.54-2.92 .100-.115
43030-0056
43031-0006 43031-0106
26-30 0.12-0.05 1.12-1.27 .044-.050 2.54-2.92 .100-.115
43031-0019
45773-0005 45773-0006 26-30 0.12-0.05 1.12-1.27 .044-.050 2.54-2.92 .100-.115
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
BEND UP
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639104400
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
Cut-off Tab Maximum
mm
In.
0.15
.006
0.15
.006
0.15
.006
Conductor Brush
mm
In.
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
Terminal Series No.
43030
43031
45773
Terminal Series No.
43030
43031
45773
Bend up Bend down
Degree
3
3
3
3
3
3
Twist
Roll
Degree
4
8
4
8
4
8
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
43030
Wire Size
AWG mm
2
26
0.12
28
0.08
30
0.05
26
0.12
28
0.08
30
0.05
26
0.12
28
0.08
30
0.05
Crimp Height
mm
In.
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.69-0.74 .027-.029
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.69-0.74 .027-.029
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.69-0.74 .027-.029
Pull Force Minimum
N
Lb.
13.4
3.0
8.9
2.0
6.7
1.5
13.4
3.0
8.9
2.0
6.7
1.5
13.4
3.0
8.9
2.0
6.7
1.5
43031
45773
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639104400
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
PARTS LIST
T2 Terminator 63910-4400
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-4470
63910-4470
Tool Kit (All “Y” Items)
REF
1
63444-1116
63444-1116
Conductor Punch
1Y
2
63445-1122
63445-1122
Conductor Anvil
1Y
3
63446-1610
63446-1610
Insulation Punch
1Y
4
63445-1613
63445-1613
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 104450)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0085
63443-0085
Wire Stop L-Bracket
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-1703
63443-1703
17.30mm Height Spacer
1
15
63443-2216
63443-2216
16.00mm Coarse Spacer
1
16
63443-2302
63443-2302
3.10mm Fine Spacer
1
17
63443-6003
63443-6003
Rear Cover
1
Frame
18
63800-8500
63800-8500
T2 Terminator
1
Hardware
19
N/A
N/A
M3 by 6 Long SHCS
2**
20
N/A
N/A
M3 by 6 Long FHCS
1**
21
N/A
N/A
M4 by 6 Long SHCS
2**
22
N/A
N/A
M4 by 12 Long BHCS
2**
23
N/A
N/A
M4 by 14 Long SHCS
2**
24
N/A
N/A
M4 by 45 Long SHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639104400
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
Assembly Drawing
(2) 19
1
3
9
26
7
22 (2)
17
12
23
(2)
13
25
5
2
8
6
16
14
11
20
24
(2)
Figure 1
15
13
18
21
4
10
21
Doc No: ATS-639104400
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639104400
Revision: C
Release Date: 08-17-07
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 5 of 6