MSA_(M)D-3W & MSB_(M)D-3W Series
3W, WIDE INPUT, ISOLATED & REGULATED
DUAL/SINGLE OUTPUT DIP DC-DC CONVERTER
Patent Protection
RoHS
FEATURES
●
2:1 wide input range
●
Efficiency up to 82%
●
Operating temperature range:
-40°C ~ +85°C
●
1.5KVDC isolation
●
Short circuit protection(Automatic recovery)
●
Internal SMD construction
●
Low Temperature rise
●
No external component required
●
UL94-V0 package
●
Industry standard pinout
●
MTBF>1,000,000 hours
APPLICATIONS
The MSA_(M)D-3W & MSB_(M)D-3W series are designed
PART NUMBER SYSTEM
MSA2405MD-3W
Rated Power
Package Style
Output Voltage
Input Voltage
Product Series
for applications where the output power is directly introduced
into the power control circuit board After the AC / DC converter
filter circuit from a distributed power system. For these DC-DC
converters, You can reduce the design point of failure and save
the development of micro power supply‘s manpower, material
and time costs, also better ensure product quality stability,
protect safety and reliability of the end of products.
These products apply to where:
1)
2)
3)
Input voltage variation range≤ 2:1;
1.5KVDC input and output isolation;
Regulated and low ripple noise are required.
Reflected
Ripple
Current
(mA,typ.)
Efficiency
(%, typ.)
@Max.
Load
68
72
73
68
70
72
73
76
79
80
76
78
80
81
82
76
78
80
81
74
76
78
81
80
82
A/4-2012
SELECTION GUIDE
Model Number
MSA0505(M)D-3W
MSA0512(M)D-3W
MSA0515(M)D-3W
MSB0505(M)D-3W
MSB0509(M)D-3W
MSB0512(M)D-3W
MSB0515(M)D-3W
MSA1205(M)D-3W
MSA1212(M)D-3W
MSA1215(M)D-3W
MSB1205(M)D-3W
MSB1209(M)D-3W
MSB1212(M)D-3W
MSB1215(M)D-3W
MSB1224(M)D-3W
MSA2405(M)D-3W
MSA2409(M)D-3W
MSA2412(M)D-3W
MSA2415(M)D-3W
MSB2403(M)D-3W
MSB2405(M)D-3W
MSB2409(M)D-3W
MSB2412(M)D-3W
MSB2415(M)D-3W
MSB2424(M)D-3W
24
(18-36)
40
12
(9-18)
22
5
(4.5-9)
11
Input
Voltage(VDC)
Nominal
Max*
(Range)
Output
Voltage
(VDC)
±5
±12
±15
5
9
12
15
±5
±12
±15
5
9
12
15
24
±5
±9
±12
±15
3.3
5
9
12
15
24
Output Current (mA)
Max.
±300
±125
±100
600
333
250
200
±300
±125
±100
600
333
250
200
125
±300
±167
±125
±100
909
600
333
250
200
125
Min.
±30
±12
±10
60
33
25
20
±30
±12
±10
60
33
25
20
12
±30
±16
±12
±10
90
60
33
25
20
12
Input Current (mA)(typ.)
@Max. Load
882
833
822
882
857
65
833
822
329
316
313
329
321
313
309
305
164
160
156
154
169
164
160
154
156
152
15
30
10
20
35
25
25
20
35
85
25
@No
Load
Max.
Capacitive
Load(µF)
680
330
220
1000
680
470
330
680
330
220
1000
680
470
330
220
680
470
330
220
2200
1000
680
470
330
220
MSA_(M)D-3W&MSB_(M)D-3W
Certificate
UL
UL
UL
UL
UL
UL
Page 1 of 6
The copyright and authority for the interpretation of the products are reserved by MORNSUN
Model Number
MSA4805(M)D-3W
MSA4812(M)D-3W
MSA4815(M)D-3W
MSB4803(M)D-3W
MSB4805(M)D-3W
★MSB4809(M)D-3W
MSB4812(M)D-3W
MSB4815(M)D-3W
★MSB4824(M)D-3W
Input
Output
Voltage(VDC)
Voltage
Nominal
Max* (VDC)
(Range)
±5
±12
±15
3.3
48
(36-72)
80
5
9
12
15
24
Output Current (mA)
Max.
±300
±125
±100
909
600
333
250
200
125
Min.
±30
±12
±10
90
60
33
25
20
12
Input Current (mA)(typ.)
@Max.
Load
82
78
77
84
82
80
77
78
76
8
6
@No
Load
Reflected
Ripple
Current
(mA,typ.)
Max.
Capacitive
Load(µF)
680
Efficiency
(%, typ.)
@Max.
Load
76
80
81
74
76
78
81
80
82
Certificate
20
330
220
2200
1000
25
680
470
330
220
*Input voltage can’t exceed this value, or will cause the permanent damage.
★
Designing.
INTPUT SPECIFICATIONS
Item
Test Conditions
5VDC Input Models
Input Surge Voltage (1sec. max.)
12VDC Input Models
24VDC Input Models
48VDC Input Models
5VDC Input Models
Start-up Voltage
12VDC Input Models
24VDC Input Models
48VDC Input Models
Short Circuit Input Power
Input Filter
Min.
-0.7
-0.7
-0.7
-0.7
--
--
--
--
--
Typ.
--
--
--
--
4.0
8.5
17
34
1.5
π
Filter
Max.
12
25
50
100
4.5
9
18
36
2.5
W
VDC
Unit
OUTPUT SPECIFICATIONS
Item
Output Power
Positive voltage accuracy
Negative voltage accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Transient Recovery Time
Transient Response Deviation
Temperature Drift
Ripple & Noise*
Short Circuit Protection
Refer to recommended circuit
Dual Output, Balanced Loads
Input voltage from low to high
From10% to 100% load
25% Load step change
Refer to recommended circuit
20MHz Bandwidth
Test Conditions
Min.
0.3
--
--
--
--
--
--
--
--
--
Typ.
--
±1
±3
±0.5
±0.2
±0.5
6
±3
--
50
Max.
3
±3
±5
±1
±0.5
±1
15
±5
±0.03
100
ms
%
%/°C
mVp-p
%
Unit
W
Continuous, automatic recovery
Note: Dual output models unbalanced load:
±5%.
*Ripple and noise tested by
“parallel
cable” method. See detailed operation instructions at Testing of Power Converter section, application notes.
COMMON SPECIFICATIONS
Item
Isolation Voltage
Isolation Resistance
Isolation Capacitance
Switching Frequency
MTBF
Case Material
Weight
The copyright and authority for the interpretation of the products are reserved by MORNSUN
Test Conditions
Tested for 1 minute and leakage current less than 1 mA
Test at 500VDC
Input/Output,100KHz/1V
100% load, input voltage range
MIL-HDBK-217F@25℃
Min.
1500
1000
--
--
1000
Typ.
--
--
80
300
--
Max.
--
--
--
--
--
Unit
VDC
MΩ
pF
KHz
K hours
D: Plastic(UL94-V0), MD:Stainless steel
--
15
--
A/4-2012
g
Page 2 of 6
MSA_(M)D-3W&MSB_(M)D-3W
ENVIRONMENTAL SPECIFICATIONS
Item
Storage Humidity
Operating Temperature
Storage Temperature
Temp. rise at full load
Soldering Temperature
Cooling
Ta=25°C
1.5mm from case for 10 seconds
Test Conditions
Non condensing
Power derating (above 71℃)
Min.
--
-40
-55
--
--
Typ.
--
--
--
15
--
Max.
95
85
125
--
300
Free air convection
°C
Unit
%
EMC SPECIFICATIONS
EMI
CE
ESD
EMS
EFT
Surge
CISPR22/EN55022
CLASS A(External Circuit Refer to Figure1-②)
perf. Criteria B
perf. Criteria B(External Circuit Refer to Figure 1-①)
perf. Criteria B(External Circuit Refer to Figure 1-①)
IEC/EN61000-4-2 Contact
±4KV
IEC/EN61000-4-4
IEC/EN61000-4-5
±2KV
±2KV
EMC RECOMMENDED CIRCUIT
(Figure1)
MSA_(M)D-3W Recommended external circuit parameters:
Model
FUSE
MOV
EMS
LDM1
TVS
C0
C0
C1
EMI
C2
C3
Model
FUSE
MOV
EMS
LDM1
TVS
C0
C0
LDM2
C1
EMI
C2
C3
--
--
--
--
SMCJ13A
680μF/16V
680μF/16V
4.7μH
(MSB05_MD-3W)
--
--
--
SMCJ13A
680μF/16V
680μF/16V
--
--
--
MSB05_(M)D-3W
MSA05_(M)D-3W
MSA12_(M)D-3W
MSA24_(M)D-3W
MSA48_(M)D-3W
Choose according to load
--
--
SMCJ28A
680μF/25V
--
4.7μF/50V
--
--
MSB12_(M)D-3W
1210
10D560K
82μH
CD53
10D121K
82μH
CD53
SMCJ48A
120μF/50V
--
4.7μF/50V
1210
SMCJ100A
120μF/100V
--
4.7μF/100V
1210
100pF/2KV 1206(MSA24_D-3W)
1000pF/2KV 1206(MSA24_MD-3W)
100pF/2KV 1206
--
(MSA48_D-3W)
MSB24_(M)D-3W
MSB48_(M)D-3W
MSB_(M)D-3W Recommended external circuit parameters:
Choose according to load
--
--
SMCJ28A
680μF/25V
--
--
4.7μF/50V
1210
10D560K
82μH
CD53
10D121K
82μH
CD53
SMCJ48A
120μF/50V
--
--
4.7μF/50V
1210
SMCJ100A
120μF/100V
--
--
4.7μF/100V
1210
100pF/2KV 1206
(MSB12_D-3W)
1000pF/2KV 1206
(MSB12_MD-3W)
100pF/2KV
1206
1000pF/2KV 1206
(MSB24_MD-3W)
100pF/2KV
1206
100pF/2KV 1206
(MSB48_MD-3W)
100pF/2KV
1206
Note: 1. In Figure 1,part①is EMS Recommended external circuit, part②is EMI recommended external circuit. Choose according to requirements.
2. If there is no recommended parameters, the model no require the external component.
The copyright and authority for the interpretation of the products are reserved by MORNSUN
MSA_(M)D-3W&MSB_(M)D-3W
A/4-2012
Page 3 of 6
EMC RECOMMENDED CIRCUIT PCB LAYOUT
(Figure 2)
MSA_(M)D-3W Series
(Figure 2)
MSB_(M)D-3W Series
PRODUCT TYPICAL CURVE
100
Operating Temp.(
C
)
Efficiency VS Output Load curve
MSA2405D-3W
(Full Load)
MSA2415D-3W
90
86
82
78
74
70
66
62
58
54
50
18 20 22 24 26 28 30 32 34 36
Input Voltage(V)
Efficiency VS Output Load curve
MSA2405D-3W
(Vin=Vin-nominal)
MSA2415D-3W
100
90
80
70
60
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100
Total Output Current (%)
Efficiency(%)
Efficiency(%)
32 34 36
Input Voltage(V)
Efficiency VS Output Load curve
MSB2405D-3W
(Full Load)
MSB2415D-3W
90
86
82
78
74
70
66
62
58
54
50
18 20 22 24 26 28 30
Efficiency VS Output Load curve
MSB2405D-3W
(Vin=Vin-nominal)
MSB2415D-3W
100
90
80
70
60
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100
Total Output Current (%)
MSA_(M)D-3W&MSB_(M)D-3W
A/4-2012
Page 4 of 6
The copyright and authority for the interpretation of the products are reserved by MORNSUN
Efficiency(%)
Efficiency(%)
OUTLINE DIMENSIONS、RECOMMENDED FOOTPRINT & PACKAGING
MECHANICAL DIMENSIONS
31.50[1.240]
31.80[1.252]
20.30 [0.799]
MS_D
20.00 [0.787]
MS_MD
RECOMMENDED FOOTPRINT
DUAL OUTPUT
MS_MD
MS_D
31.50[1.240]
31.80[1.252]
MS_MD
MS_D
∅0
.70 [0.028]
15.24 [0.600]
24 23 22
2.54 [0.100]
15 14 13
(B ot tom View)
15.24 [0.600]
20.00 [0.787]
20.30 [0.799]
1 2 3
10 11 12
1 2 3
10 11 12
24 23 22
MS_MD
MS_D
15 14 13
2.54 [0.100]
27.94 [1.100]
2.54 [0.100]
27.94 [1.100]
SINGLE OUTPUT
24
15 14 13
4.10 [0.161]
( Side View )
10.00[0.394]
9.50[0.374]
1
10 11 12
∅
0.50 [0.020]
MS_MD
MS_D
TUBE OUTLINE DIMENSIONS
22.70 [0.894]
11.60[0.457]
FOOTPRINT DETAILS
Single
Dual
Pin
Vin
Vin
1,24
-Vo
2,23
No Pin
3,22
0V
No Pin
10,15
0V
0V
11,14
+Vo
+Vo
GND
12,13
GND
NC:No connection
Note:
11.30 [0.445]
Unit :mm[inch]
General tolerances:
±0.50mm[±0.020inch]
L=530mm[20.866inch] Tube Quantity: 15pcs
L=220mm[8.661inch] Tube Quantity: 6pcs
Short tube inner package dimensions: L*W*H= 255*170*80mm
Short tube outer package dimensions: L*W*H= 375*280*270mm
Long tube inner package dimensions: L*W*H= 580*200*100mm
Long tube outer package dimensions(with two inner package boxes):
L*W*H= 600*215*220mm
Long tube outer package dimensions(with three inner package boxes):
L*W*H= 600*215*325mm
TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance.
Oscilloscope
Lin
Cin
Current
Probe
DC DC
18.20 [0.717]
Note:
Unit:mm[inch]
Pin diameter tolerances:±0.10mm[±0.004inch]
General tolerances:±0.25mm[±0.010inch]
Load
Lin(4.7µH)
Cin(220µF, ESR < 1.0Ω at 100 KHz)
DESIGN CONSIDERATIONS
1) Requirement on output load
To ensure this module can operate efficiently and reliably, During operation, the minimum output load
could not be less than 10% of the full load.
If the actual output power is very small, please connect a resistor with proper resistance at the output end in parallel to increase the load, or use our
company’s products with a lower rated output power.
2) Overload Protection
Under normal operating conditions, the output circuit of these products has no protection against overload. The simplest method is to connect a
self-recovery fuse in series at the input end or add a circuit breaker to the circuit.
Input Fuse Selection Guide
5VDC Input Models
12VDC Input Models
2000mA Slow-Blow type
1000mA Slow-Blow type
24VDC Input Models
48VDC Input Models
500mA Slow-Blow type
250mA Slow-Blow type
3) Recommended circuit
All the MSA_(M)D-3W & MSB_(M)D-3W Series have been tested according to the following recommended testing circuit before leaving
factory(Figure 4).
If you want to further decrease the input/output ripple, you can increase a capacitance properly or choose capacitors with low ESR. However, the
capacitance of the output filter capacitor must be proper. If the capacitance is too big, a startup problem might arise. For every channel of output,
provided the safe and reliable operation is ensured, the greatest capacitance of its filter capacitor must less than the Max. Capacitive Load. Generally:
If you want to use the products in high EMI, please choose our metal packaged products (MSA_MD-3W & MSB_MD- 3W).
General: Cin: 5V&12V
100μF
24V&48V
10μF~47μF
Cout: 10μF/100mA
The copyright and authority for the interpretation of the products are reserved by MORNSUN
MSA_(M)D-3W&MSB_(M)D-3W
A/4-2012
Page 5 of 6