5000 series
Toggle switches
Distinctive features
THE WIDEST RANGE IN MINIATURE SWITCHES
A
❑
17 actuators including toggles, paddle levers and locking levers
in different lengths.
❑
5 contact materials from dry circuit to 6A 125VAC
and high inrush up to 120A 2 ms.
❑
8 functions including maintained and momentary versions.
❑
1 to 4 pole configurations.
❑
12 terminal types including 9 for PC board mounting.
Other types include quick-connect and wire-wrap.
❑
6 bushing styles from 6 (.236) plain to 11,9 (15/32) threaded.
❑
3 types of finish including military black.
❑
4 approvals (UL - CSA - VDE - CECC) and 3 listings.
❑
4 types of sealing for terminal or front panel requirements.
❑
Numerous accessories available for actuator and bushing
options.
A-22
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APEM
5000 series
Toggle switches
Specifications
ELECTRICAL SPECIFICATIONS
• Current/voltage rating with resistive load :
Contact
Silver (A)
Silver,
gold plated (AD)
Brass,
gold plated (CD)
Maximum
3A 250VAC - 6A 125VAC - 4A 30VDC
3A 250VAC - 6A 125 VAC - 4A 30VDC
Gold plating withstands up to 100mA 30VDC
0,4 VA at 20VAC or DC
Minimum
50mA 10VDC
10mA 50mV
10µA 5V
10mA 50mV
10µA 5V
Level*
III and IV
I to IV
I and II
A
• For inductive, lamp or capacitive load, consult factory.
• Initial contact resistance : 10 mΩ max.
• Insulation resistance : 1.000 MΩ min. at 500VDC
• Dielectric strength :
1.000 Vrms 50 Hz min. between terminals
1.500 Vrms 50 Hz min. between poles
1.500 Vrms 50 Hz min. between terminals and frame
• Contact bounce : 2 ms max.
• Electrical life at full load :
50.000 cycles for single and double pole
40.000 cycles for 3 pole
30.000 cycles for 4 pole
• Low level or mechanical life : 100.000 cycles
* For details, see Technical Information, end of catalogue.
MATERIALS
GENERAL SPECIFICATIONS
• Case : diallylphthalate (DAP) or
high temperature plastic material
(UL94-V0)
• Actuator : brass, chrome plated
• Bushing : brass, nickel plated
• Housing : stainless steel or steel
tin plated
• Contacts
A
: silver
AD
: silver, gold plated
CD
: brass, gold plated
X814
: for peak currrents, see
section G.
• Terminal seal : epoxy
• Paddles : UL94HB polyamide
• Lever caps : vinyl
• Torque : 1,25 Nm (.922 Ft.lb) max. applied to nut
• Panel thickness : 2,5 mm (.098) with 2 nuts - 4 mm (.157) with 1 nut
• Operating temperature : -40°C to +85°C
AGENCY APPROVALS
/
PREFERENTIAL LISTS
CECC 96201-007
EN 61058-1
For VDE, refer to 55000 series.
QPL
(Europe only)
MUAHAG
NATO
Availability
: consult factory for details of approved models.
Marking
: to order switches marked UL, CSA or CECC, complete appropriate
box of ordering format.
Preferential lists do not appear on the switches.
APEM
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A-23
5000 series
Toggle switches
Overview
5
SERIES
Number of poles
3
4
5
6
Single pole
Double pole
Three pole
Four pole
Blank
M
MIWR
W
WW
Terminals
Solder lugs or straight PC depending
on model
Solder lugs with Ø 11,9 (15/32)
bushing (5600 switches)
Wire wrap (for 5200 switches only)
Right angle, horizontal mounting
(5200 - 5400 switches)
Right angle, vertical mounting
(5200 - 5400 switches)
]
] Bracket mounting (5200 switches)
]
]
Quick connect (5200 - 5100 - 5900
switches)
A
Terminals and bushing
0
Straight PC terminals, 5,08 (.200) terminal
spacing,
with Ø 6,35 (1/4)
threaded
bushing
Straight PC or quick-connect terminals,
4,70 (.185) terminal spacing,
with Ø 6
(.236) threaded bushing.
Straight PC terminals, 4,70 (.185) terminal
spacing, right angle, quick-connect or
wire wrap terminals,
with 6,35 (1/4)
threaded bushing
Straight PC terminals, 4 (.157) terminal
spacing,
with Ø 6
(.236) threaded
bushing
Straight PC terminals, 4 (.157) terminal
spacing or right angle terminals ,
with
Ø 6,35 (1/4)
threaded bushing
Solder lug terminals,
with Ø 6 (.236)
threaded bushing.
Solder lug terminals,
with Ø 6,35 (1/4)
or Ø 11,9 (15/32)
threaded bushing.
Solder lug terminals, with Ø 6,35 (1/4)
flatted
bushing.
Straight PC or quick-connect terminals,
with Ø 6,35 (1/4)
flatted
bushing, 4,70
(.185) terminal spacing.
1
Y
Y4
Y6
Y7
Z
2
Electrical functions
6
9
7
8
2
4
ON
-
ON
OFF
MOM OFF
ON
OFF
ON
-
ON
ON
MOM
MOM
MOM
Connections for
function 4
TH
Standard
CT
Reversed
See wiring diagrams end of
section B.
. For functions 4, 4-1R, 4-2R.
Leave blank for all other
functions.
Momentary for
function 4
1R
ON ON MOM
2R
MOM ON MOM
Leave blank for other
functions.
3
4
5
6
7
9
ON
ON
ON
ON
ON MOM
▲
MOM ON MOM
▲
Function 4
Must not have blank in
"connections" box.
.
▲
Must not have blank in
"momentary" box.
ABOUT THIS SERIES
On the following pages, you will find successively :
- model structure of switches with threaded bushing
- model structure of switches with plain bushing
- options in the same order as in above chart
Dimensions
: first dimensions are in mm while inches are shown as bracketted numbers.
: please note that not all combinations of above numbers are available.
Refer to the following pages for further information.
NOTICE
A-24
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APEM
5000 series
Toggle switches
Overview
Finish
Blank
Bright chrome finish
G
Matt black finish on
bushing, actuator and
hardware.
Fluorescent tip
Blank
None
0.38
White fluorescent
tip to lever
Available with matt black
finish (G) only.
Special options
Blank
No special
requirement
X408
Front panel sealing
by two O-rings
X404
Horizontal right
angle with reduced
overall dimensions
Other : specific bushing
height, PC terminal length,
finish, ratings, etc... See
following pages.
Caps and paddles
Caps
U270
U1710
Paddles
U240N
U290N
U390N
Length
11 (.433)
7,3 (.287)
A
12,4 (.488)
20 (.787)
21,5 (.846)
Contact materials
A
AD
CD
Silver
Silver, gold plated
Brass, gold plated
Sealing
Blank
No sealing except
where standard
B
Epoxy sealed
terminals
K
Front panel sealing
by one O-ring and
sealing washer
Sealing by two O-rings, see
X408 under "Special
options"
.
Length with
Levers
threaded
bushing
-13
(std)
10,5 (.413)
-2
16 (.629)
-7
-
-8
(flat)
21,3 (.838)
-9
(flat)
11,4 (.448)
-12
(flat)
6,3 (.248)
-16
5,5 (.216)
-17
7 (.275)
-21 (+ U640)
21,3 (.838)
insulated
-22
21,3 (.838)
-23
14 (.551)
-24
(large)
17,5 (.688)
16,30 (.642)
-25
-27
(large)
11,7 (.460)
plain
bushing
13,5 (.531)
19 (.748)
6,6 (.259)
-
-
-
8,5 (.334)
10 (.393)
-
-
-
-
-
UL
CSA
VDE
CECC
Approvals
For peak currents, see X814,
under Special Options.
Availability :
Consult factory for details of
approved models.
-4N
9 (.354)
12 (.472)
4N for use with paddle actuators only.
Locking levers
1V
2V
3V
1 locked position
2 locked positions
3 locked positions
Other, consult factory.
For models with Ø 6,35 (1/4) bushing.
Sealing boots
are available. They are presented in section H.
Mounting accessories
: standard hardware supplied with all models with Ø 6,35 (1/4) or Ø 6 (.236) threaded bushing :
2 hex nuts 8 mm (.314) across flats, 1 locking ring and 1 lockwasher.
Standard and special hardware available are presented in section I.
Packaging unit
: 25 pieces or 50 pieces depending on models.
APEM
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A-25
5000 series
Toggle switches - solder lug terminals
Threaded bushing Ø 6,35 (1/4) : 5600
➞
Keyway
• 1, 2, 3 and 4 pole configurations
3.70
(.145)
1.10
(.043)
A
MODEL
STRUCTURE
1
2
3
1.80
(.070)
Shown with standard lever (-13)
Single pole
III
2-3
5636
5639
5637
5638
5632
II
I
1-2
➞
Keyway
1.00
(.039)
I
II
24˚
12.00
(.472)
3.70
(.145)
7.00
(.275)
3
0.50
(.019)
ON
-
ON
ON OFF ON
MOM OFF MOM
ON OFF MOM
ON
- MOM
2
1
4.70
(.185)
III
0.80
(.031)
10.50
(.413)
8.00
(.314)
Ø3.00
(.118 DIA)
Double pole
III
2-3
5-6
II
I
1-2
4-5
➞
Keyway
1.00
(.039)
I
II
24˚
12.00
(.472)
3.70
(.145)
12.00
(.472)
3
2
6
5
0.50
(.019)
1.80
(.070)
Ø6.35-40UNS
(1/4-40UNS)
1
4
5646
ON
-
ON
10.50
8.00
(.413) (.314)
5649
ON OFF ON
5647
MOM OFF MOM
5648
ON OFF MOM
Ø6.35-40UNS
5642
ON
- MOM
(1/4-40UNS)
5644*
ON ON ON
5644 1R*
ON ON MOM
5644 2R*
MOM ON MOM
* Function 4 : SP in DP case - specify CT or TH connections, see end of catalogue.
Ø3.00
(.118 DIA)
4.70
(.185)
III
0.80
(.031)
1.80
(.070)
Three pole
III
2-3
5-6
8-9
5656
5659
5657
5658
5652
II
I
1-2
4-5
7-8
➞
Keyway
1.00
(.039)
I
II
24˚
13.10
(.516)
3.70
(.145)
0.50
(.019)
16.50
(.649)
3
2
1
9
8
7
4.70
(.185)
13.20
(.519)
III
0.80
(.031)
10.50
(.413)
8.00
(.314)
ON
-
ON
ON OFF ON
MOM OFF MOM
ON OFF MOM
ON
- MOM
Ø3.00
(.118 DIA)
A-26
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4.75
(.187)
Ø6.35-40UNS
(1/4-40UNS)
1.80
(.070)
4.75
(.187)
13.20
(.519)
13.20
(.519)
APEM
1.90
(.074)
DIY/Open Source Hardware
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