Data Sheet
May 16, 2008
HW/HC004/005/006 Series DC-DC Converter Power Modules:
18-36V & 36-75Vdc Input; 1.0V-5Vdc Output; 4A-6A Output Current
RoHS Compliant
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with
lead solder exemption (non-Z versions)
Delivers up to 6A Output current
5V (4A), 3.3V (5A), 2.5V – 1.0V (6A each)
High efficiency – 89% at 5.0V full load
Low Output voltage- supports migration to future IC
supply voltages down to 1.0V
Low output ripple and noise
Applications
Wireless Networks
Distributed power architectures
Optical and Access Network Equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
Small Size and low profile
47.2mm x 29.5mm x
8.5mm
(1.86 x 1.16 x 0.335 in)
Surface mount or Through hole (TH)
Remote On/Off
Output overcurrent/Over voltage protection
Over temperature protection
Options
Remote On/Off logic (positive or negative)
Surface Mount (-S Suffix)
Additional Vout+ pin (-3 Suffix)
Single Tightly regulated output
Output voltage adjustment trim
±10%
Wide operating temperature range (-40°C to 85°C)
Meets the voltage insulation requirements for ETSI
300-132-2 and complies with and is Licensed for
Basic Insulation rating per EN 60950
CE mark meets 73/23/EEC and 93/68/EEC
directives
§
UL*
60950-1Recognized,
CSA
†
C22.2 No. 60950-1-
‡
03 Certified, and
VDE
0805:2001-12 (EN60950-1)
Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Description
The HW/HC series power modules are isolated dc-dc converters that operate over a wide input voltage range of 18
to 36 Vdc (HC) or 36 to 75 Vdc (HW) and provide one precisely regulated output. The output is fully isolated from
the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency,
e.g. typical efficiency of 87% 3.3V/5A, 86% at 2.5V/6A. Built-in filtering for both input and output minimizes the need
for external filtering. These open frame modules are available either in surface-mount (-S) or in through-hole form.
*
UL
is a registered trademark of Underwriters Laboratories, Inc.
†
‡
CSA
is a registered trademark of Canadian Standards Association.
VDE
is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
Document No: DS03-017 ver.1.21
PDF No: hw-hc_4-6a.pdf
Data Sheet
May 16, 2008
HW/HC004/005/006 Series DC-DC Power Module:
18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter
Input Voltage
Continuous
Transient (100ms)
Operating Ambient Temperature
(see Thermal Considerations section)
Storage Temperature
I/O Isolation Voltage (100% factory tested)
All
All
T
stg
⎯
-55
⎯
125
2250
°C
Vdc
Device
HC
HW
HW
All
Symbol
V
IN
V
IN
V
IN, trans
T
A
Min
-0.3
-0.3
-0.3
-40
Max
50
80
100
85
Unit
Vdc
Vdc
Vdc
°C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter
Operating Input Voltage
Maximum Input Current
(V
IN
=0V to 75V, I
O
=I
O, max
)
Inrush Transient
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance; V
IN
=0V to
75V, I
O
= I
Omax
; see Figure 9)
Input Ripple Rejection (120Hz)
EMC, EN55022
Device
HC
HW
HC
HW
All
All
All
Symbol
V
IN
V
IN
I
IN,max
I
IN,max
It
5
50
See EMC Considerations section
2
Min
18
36
Typ
24
54
Max
36
75
1.75
0.85
1
Unit
Vdc
Vdc
Adc
Adc
As
mAp-p
dB
2
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being
part of complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to
achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-
acting fuse with a maximum rating of 3A (see Safety Considerations section). Based on the information provided in
this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be
used. Refer to the fuse manufacturer’s data sheet for further information.
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Data Sheet
May 16, 2008
HW/HC004/005/006 Series DC-DC Power Module:
18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current
Electrical Specifications
(continued)
Parameter
Output Voltage Set-point
(V
IN
=V
IN,nom
, I
O
=I
O, max
, T
ref
=25°C)
Output Voltage
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
Adjustment Range
Selected by external resistor
Output Regulation
Line (V
IN
=V
IN, min
to V
IN, max
)
Load (I
O
=I
O, min
to I
O, max
)
Temperature (T
ref
=T
A, min
to T
A, max
)
Output Ripple and Noise on nominal output
(V
IN
=V
IN, nom
and I
O
=I
O, min
to I
O, max
)
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
External Capacitance
Output Current
All
All
All
5V
3.3V
2.5V, 2.0,
1.8V, 1.5V,
1.2V, 1.0V
Output Current Limit Inception
( Hiccup Mode )
5V
3.3V
2.5V, 2.0V,
1.8V, 1.5V,
1.2V, 1.0V
Output Short-Circuit Current
(V
O
≤250mV)
( Hiccup Mode )
5V
3.3V
2.5V, 2.0V,
1.8V, 1.5V,
1.2V, 1.0V
C
O, max
I
o
I
o
I
o
I
O, lim
I
O, lim
I
O, lim
I
O, s/c
I
O, s/c
I
O, s/c
⎯
⎯
⎯
0
0
0
⎯
⎯
⎯
⎯
⎯
⎯
6.5
7
8.5
2.4
2.4
2.8
8
25
⎯
15
50
470
4.0
5.0
6.0
⎯
⎯
⎯
⎯
⎯
⎯
mV
rms
mV
pk-pk
μF
Adc
Adc
Adc
Adc
Adc
Adc
A rms
A rms
A rms
All
All
All
⎯
⎯
⎯
⎯
⎯
⎯
10
15
1.00
mV
mV
%
All
V
O
-10.0
+10.0
% V
O, nom
Device
5V, 3.3V
2.5V, 2.0V,
1.8V, 1.5V
1.2V, 1.0V
All
Symbol
V
O, set
V
O, set
V
O
Min
-1.0
-1.25
-3.0
Typ
⎯
⎯
⎯
Max
+1.0
+1.25
+3.0
Unit
% V
O, nom
% V
O, nom
% V
O, nom
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Data Sheet
May 16, 2008
HW/HC004/005/006 Series DC-DC Power Module:
18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current
Electrical Specifications
(continued)
Parameter
Efficiency
V
IN
=V
IN, nom
, T
A
=25°C
I
O
=I
O, max ,
V
O
= V
O,set
Device
HW 5V
HW 3.3V
HW 2.5V
HW 2.0V
HW 1.8V
HW 1.5V
HW 1.2V
HW 1.0V
HC 5V
HC 3.3V
Switching Frequency
Dynamic Load Response
(ΔIo/Δt=1A/μs; V
in
=V
in
,nom; T
A
=25°C)
Load Change from Io= 50% to 75% of Io,max:
Peak Deviation
Settling Time (Vo<10% peak deviation)
Dynamic Line Response
(ΔV
in
/
Δt≤0.5V/μs;
V
in
=V
in
,nom; T
A
=25°C)
Peak Deviation
Settling Time (Vo<10% peak deviation)
All
All
V
pk
t
s
⎯
⎯
0.6
150
2
1000
%Vo,
set
μs
All
t
s
⎯
100
⎯
μs
5V, 3.3V
2.5V, 2.0V,
1.8V, 1.5V,
1.2V, 1.0V
V
pk
V
pk
⎯
⎯
100
80
⎯
⎯
mV
mV
All HW
All HC
Symbol
η
η
η
η
η
η
η
η
η
η
f
sw
f
sw
Min
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
Typ
89.0
87.0
86.0
82.0
82.0
80.0
77.0
75.0
88.0
86.0
300
380
Max
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
Unit
%
%
%
%
%
%
%
%
%
%
kHz
kHz
Isolation Specifications
Parameter
Isolation Capacitance
Isolation Resistance
Symbol
C
iso
R
iso
Min
⎯
10
Typ
200
⎯
Max
⎯
⎯
Unit
pF
MΩ
General Specifications
Parameter
Calculated MTBF (for HW005A0F1-S in accordance with Lucent
RIN 6: I
O
=80% of I
O, max
, T
A
=25°C, airflow=1m/s)
Weight
⎯
Min
Typ
>4,000,000
13
⎯
Max
Unit
Hours
g (oz.)
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Data Sheet
May 16, 2008
HW/HC004/005/006 Series DC-DC Power Module:
18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter
Remote On/Off Signal Interface
(V
IN
=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to V
IN-
terminal)
Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required
Logic Low = module Off, Logic High = module On
Logic Low Specification
Remote On/Off Current – Logic Low
On/Off Voltage:
Logic Low
Logic High – (Typ = Open Collector)
Logic High maximum allowable leakage current
Turn-On Delay and Rise Times
(I
O
=I
O, max
)
T
delay
= Time until V
O
= 10% of V
O,set
from either
application of Vin with Remote On/Off set to On or
operation of Remote On/Off from Off to On with Vin
already applied for at least one second.
T
rise
= time for V
O
to rise from 10% of V
O,set
to 90%
of V
O,set
.
Device
Symbol
Min
Typ
Max
Unit
All
All
All
All
I
on/off
V
on/off
V
on/off
I
on/off
⎯
0.0
⎯
⎯
0.15
⎯
5.8
⎯
1.0
1.2
15
10
mA
V
V
μA
5V, 3.3V
T
delay
T
rise
⎯
⎯
100
40
⎯
⎯
ms
ms
2.5V, 2.0V,
1.8V, 1.5V,
1.2V, 1.0V
T
delay
T
rise
V
O, limit
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
12
3
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
125
⎯
⎯
7.0
4.6
3.5
3.2
2.8
2.5
2.0
1.8
⎯
ms
ms
V
V
V
V
V
V
V
V
°C
5V
Output Overvoltage Protection
#
3.3V
2.5V
2.0V
1.8V
1.5V
1.2V
1.0V
Values are the same for HW and HC codes
Overtemperature Protection
(See Feature Descriptions)
Input Undervoltage Lockout
Turn-on Threshold
Turn-off Threshold
Turn-on Threshold
Turn-off Threshold
All
T
ref
⎯
All HW
All HW
All HC
All HC
⎯
27
⎯
13.5
33
30
17
15
36
⎯
18
⎯
V
V
V
V
# More accurate Overvoltage protection can be accomplished externally by means of the remote On/Off pin.
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