Optical Encoders
SERIES 61K
High Resolution, 4-Pin
FEATURES
• 25, 32, 50, 64, 100, 128 and 256
Cycles per Revolution Available
• Sealed Version Available
• Rugged Construction
• Cable or Pin Versions
• 10 Million Rotational Life Cycles
• 300 RPM Shaft Rotation
DIMENSIONS
Pin Version
in
inches (and millimeters)
1.250 DIA
(31.75)
.152
(3.86)
KEYWAY DEPTH
Optical and Mechanical
Encoders
Linear ± .010
Diameter ± .025
Angle ± 2.0°
.033
(.84)
.066
(1.68)
.219
(5.57)
.550 DIA
(13.97)
MOUNTING
SURFACE
.025 X 45˚
(.64)
CHAMFER
.350
(8.89)
.249/.250 DIA
(6.32/6.34)
.725±.025
(18.4±2.64)
.250
(6.35)
3/8 - 32
UNEF-2A
THREADS
GRAYHILL XXXX X-X
61kXXX
XXXX X-X
XX
.776± .025
(19.7± 1.64)
.501
(12.73)
PIN #1
.100
(2.54)
.300
(7.62)
.150
(3.81)
.225
(5.71)
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Optical Encoders
DIMENSIONS
Cable Version
in inches (and millimeters)
1.250 DIA
(31.75)
.152
(3.86)
KEYW AY DEPTH
.033
(.84)
.066
(1.68)
UNLESS OTHERWISE SPECIFIED, DIMENSION TOLERANCES ARE AS FOLLOWS:
LINEAR .010 (.25), DIAMETERS .010 (.25), ANGULAR 5˚
.219
(5.57)
.550 DIA
(13.97)
MOUNTING
SURF ACE
.025 X 45˚
(.64)
CHAMFER
.249/.250 DIA
(6.32/6.34)
.350
(8.89)
.725± .025
(18.4± 2.64)
.250
(6.35)
GRA YHILL XXXX X-X
61KXXX-XXX
XXXX X-X
XX-XXX
3/8 - 32
UNEF-2A
THREADS
Optical and Mechanical
Encoders
.501
(12.73)
CONNECT OR IS
MOLEX P/N
14-56-3046
OR EQUIV ALENT
PIN #1
CABLE LENGTH
4.000,25
(4.000, 7)
C IRCUITRY , TRUTH TABLE,
PIN #
GROUND
AND W AVEFORM : Standard Quadrature 2-Bit Code
90 – 45
OUTPUT
A
1
2
10 K
Ω
OUTPUT
B
OUTPUT B
OUTPUT A
3
10 K
Ω
1 CYCLE
CHANNEL A LEADS CHANNEL B BY
90 – 45 IN ALL ROTATIONS FOR
CLOCKWISE ROTATION OF SHAFT.
POWER 5V
4
SPECIFICATIONS
Electrical Ratings
Operating Voltage:
5.0 ±.25 Vdc
Supply Current:
30 mA maximum at 5 Vdc
Logic Output Characteristics:
Output Type:
Open collector with
integrated Schmitt Trigger and 10K ohms pull-
up resistor Maximum Sink Current: 16 mA
at .40 volts
Power Consumption:
150 mW maximum
Optical Rise Time:
500 nS typical
Optical Fall Time:
16 nS typical
Mechanical Life:
10 million revolutions
Time Life:
Guaranteed for 10 years of continuous
operation (calculated from emitter degradation
data)
Mounting Torque:
20 in-lbs maximum
Shaft Push Out Force:
100 lbs
Terminal Strength:
5 lbs terminal pull-out
force minimum
Solderability:
95% free of pin holes and voids
Operating Torque:
1.5 in-oz maximum (no
detents) for unsealed versions
Mechanical Ratings
Environmental Ratings
Operating Temperature Range:
-40°C to
85°C
Storage Temperature Range:
-55°C to
100°C
Relative Humidity:
90-95% at 40°C for 96 hours
Vibration Resistance:
Harmonic motion with
amplitude of 15g, within a varied 10 to 2000 Hz
frequency for 12 hours per MIL-STD-202, Method
204
Mechanical Shock:
Test 1: 100g for 6 mS, half-sine
wave with velocity change of 12.3 ft/s. Test 2: 100g for
6 mS, sawtooth wave with velocity change of 9.7 ft/s.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Optical Encoders
SERIES 61R
High Resolution, 5-Pin
(Polarized Connection)
FEATURES
• 25, 32, 50, 64, 100, 128 and 256
Cycles per Revolution Available
• Sealed Version Available
• Rugged Construction
• Cable or Pin Version
• 10 Million Rotational Cycles
• 300 RPM Shaft Rotation
• Index Pulse Available
DIMENSIONS
Pin Version
in
inches (and millimeters)
.152
(3.86)
KEYWAY DEPTH
1.250 DIA
(31.75)
.033
(.84)
.066
(1.68)
Unless otherwise specified, standard tolerance are:
Linear ± .010
Diameter ± .025
Angle ± 2.0°
Optical and Mechanical
Encoders
.219
(5.57)
.550 DIA
(13.97)
MOUNTING
SURFACE
.025 X 45˚
(.64)
CHAMFER
.350
(8.89)
.725±.025
(18.4±2.64)
.250
(6.35)
.249/.250 DIA
(6.32/6.34)
3/8 - 32
UNEF-2A
THREADS
GRAYHILL XXXX X-X
61RXXX
XXXX X-X
XX
.776±.025
(19.7±1.64)
.501
(12.73)
PIN #1
.100
(2.54)
.200
(5.08)
.400
(10.16)
.225
(5.71)
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Optical Encoders
DIMENSIONS
Cable Version
in
inches (and millimeters)
1.250 DIA
(31.75)
.152
(3.86)
KEYWAY DEPTH
.033
(.84)
.066
(1.68)
UNLESS OTHERWISE SPECIFIED, DIMENSION TOLERANCES ARE AS FOLLOWS:
LINEAR .010 (.25), DIAMETERS .010 (.25), ANGULAR 5˚
.219
(5.57)
.550 DIA
(13.97)
MOUNTING
SURFACE
.249/.250 DIA
(6.32/6.34)
.025 X 45˚
(.64)
CHAMFER
.350
(8.89)
.725±.025
(18.4±2.64)
.250
(6.35)
3/8 - 32
UNEF-2A
THREADS
GRAYHILL XXXX X-X
61RXXX-XXX
XXXX X-X
XX-XXX
Optical and Mechanical
Encoders
.501
(12.73)
CONNECTOR IS
MOLEX P/N
14-56-3056
OR EQUIVALENT
PIN #1
CABLE LENGTH
6.000, 25
(6.000, 7)
CIRCUITRY, TRUTH TABLE, AND WAVEFORM: Standard Quadrature 2-Bit Code
PIN #
GROUND
5
90
– 45
NO CONTACT
4
3
10 KΩ
OUTPUT
A
OUTPUT
B
1 CYCLE
CHANNEL A LEADS CHANNEL B BY
90
– 45 IN ALL ROTATIONS FOR
CLOCKWISE ROTATION OF SHAFT.
OUTPUT A
POWER 5V
2
10 KΩ
OUTPUT B
1
SPECIFICATIONS
Electrical Ratings
Operating Voltage:
5.0 ±.25 Vdc
Supply Current:
30 mA maximum at 5 Vdc
Logic Output Characteristics:
Output Type: Open collector with integrated
Schmitt Trigger and 10K ohms pull-up resistor
Maximum Sink Current: 16 mA at .40 volts
Power Consumption:
150 mW maximum
Optical Rise Time:
500 nS typical
Optical Fall Time:
16 nS typical
Mechanical Ratings
Mechanical Life:
10 million revolutions
Time Life:
Guaranteed for 10 years of continuous
operation (calculated from emitter degradation data)
Mounting Torque:
20 in-lbs maximum
Shaft Push Out Force:
100 lbs
Terminal Strength:
5 lbs terminal pull-out force
minimum
Solderability:
95% free of pin holes and voids
Operating Torque:
1.5 in-oz maximum (no
detents) for unsealed versions
Environmental Ratings
Operating Temperature Range:
-40°C to 85°C
Storage Temperature Range:
-55°C to 100°C
Relative Humidity:
90-95% at 40°C for 96 hours
Vibration Resistance:
Harmonic motion with
amplitude of 15g, within a varied 10 to 2000
Hz frequency for 12 hours per MIL-STD-202,
Method 204
Shock Resistance:
Test 1: 100g for 6 mS, half-
sine wave with velocity change of 12.3 ft/s. Test
2: 100g for 6 mS, sawtooth wave with velocity
change of 9.7 ft/s.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Optical Encoders
Materials and Finishes
Bushing:
Aluminum
Code Housing:
Zytel FR-50
Shaft:
Stainless steel
Retaining Ring:
Stainless steel
Code Rotor and Aperture:
Chemically etched
stainless steel/electroformed nickel
Printed Circuit Board:
NEMA Grade FR-4.
Five microinches minimum gold over 100
microinches minimum nickel over copper
Optical Barrier:
Polyphenylene sulfide, 94
V-0
Backplate:
Polyester
Header:
Phosphor bronze, 200 microinches tin
over 50 microinches nickel (pin version only)
Infrared Emitter:
Gallium aluminum arsenide
Photo IC:
Planar silicon
Cable:
26 AWG, stranded/tinned wire, PVC
coated on .100 (2,54) centers (cable version
only)
ORDERINg INFORMATION
Series
Style:
K = Standard, 4-pin, high resolution
KS = Sealed, 4-pin, high resolution
R = Standard, 5-pin, high resolution
RS = Sealed, 5-pin, high resolution
Cycles:
per channel per revolution = 25, 32, 50, 64, 100, 128, 256
61RS256 – 060
Cable Termination:
060 = 6.0in. Cable is terminated with Molex Connector P/N 14-56-3056
Optical and Mechanical
Encoders
Available from your local grayhill Distributor.
For prices and discounts, contact a local Sales Office, an authorized local Dstributor or Grayhill.
ACCESSORIES
Non-Turn Washer
The Series 61 bushing is 3/8 inches in diameter
and has a non-turn keyway to prevent rotation of
the switch body when the panel is cut to fit.
Another way to keep the switch from turning is to
use a non-turn washer. The washer is cadmium-
plated brass.
Part number:
12C1087-1
Part number:
SHH694-11,
302-2B stainless
steel, no plating
Shaft and Panel Seal
For shaft and panel seal version, the shaft is
sealed by an o-ring inside the bushing. The
panel is sealed by a flat gasket .045" thick at
the base of the bushing. The panel seals will
increase the behind panel dimension by .020"
to .040", when the switch is mounted. The panel
seal is silicon rubber.
DIMENSIONS
.625 ± .010 DIA.
(15,89 ± 0,25)
In inches (and millimeters)
.032 ± .002
(0,81 ± 0,05)
.625 ± .010
(15,88 ± 0,25) DIA.
.032
± .002
(0,81
± 0,05)
90˚ ± 1˚
.437 + .010 –.000
(11,10 + 0,25 –0,00)
.005 ± .003
(0,38 ± 0,08)
RADIUS
.125 ± .010
(3,16 ± 0,25)
90˚ ± 1˚
.530 ± .005
(13,46 ± 0,13)
.030 (0,76)
RADIUS MAX.
.120 ± .003
(3,05 ± 0,08)
.110
± .003
(2,79
± 0,08)
C
L
.120 ± .003
(3,05 ± 0,08)
Part Number:
12C1087-1
Part Number:
SHH694-11
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com