E
SEC/D
Kevin Chen
Approved
Ericsson Internal
Limited Internal
PRODUCT SPECIFICATION
TABLE OF CONTENTS
No.
Checked
1 (1)
(3)
Prepared (also subject responsible if other)
1/1301-BMR632
Technical Specification
00152-EN/LZT146311
Uen
Date
PKL
4000 PI series
2007-1-11
2006-12-4
DC/DC converters,
Input
36-75
V, Output
80
A/300 W
Key Features
•
“The double P” extended Half-brick
61.5 x 61.0 x 12.7 mm (2.42 x 2.40 x 0.50 in.)
•
High efficiency, typ. 88 % at 1.8 V out full load
•
1500 Vdc input to output isolation
•
Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
•
Low output ripple, 60 mVp-p typ.
EN/LZT 146
311
R2D
April
2007
Rev
Reference
B
D
© Ericsson Power Modules AB
General Characteristics
•
Used in inter-networking equipment in Wireless and
Wired communications and Datacom applications
•
Output over voltage protection
•
Input under voltage protection
•
Over temperature protection
•
Soft start
•
Output short-circuit protection
•
Remote sense
•
Remote control
•
Output voltage adjust function
•
Highly automated manufacturing ensures quality
•
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
General Information
Safety Specification
Absolute Maximum Ratings
Product Program
1.8 V/60 A Electrical Specification
1.8 V/80 A Electrical Specification
1.8 V/100 A Electrical Specification
2.5 V/60 A Electrical Specification
2.5 V/80 A Electrical Specification
3.3 V/50 A Electrical Specification
3.3 V/60 A Electrical Specification
5 V/60 A Electrical Specification
12 V/25 A Electrical Specification
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 3
............................................................. 4
Ordering No.
PKL 4118 PIT ....................................... 5
PKL 4118B PIT..................................... 8
PKL 4118A PIT................................... 11
PKL 4119A PIT................................... 14
PKL 4219A PIT................................... 17
PKL 4110 PIT ..................................... 20
PKL 4110A PIT................................... 23
PKL 4311 PIT ..................................... 26
PKL 4313 PIT ..................................... 29
........................................................... 32
........................................................... 33
........................................................... 34
........................................................... 35
........................................................... 36
........................................................... 37
........................................................... 37
........................................................... 38
E
SEC/D Kevin Chen
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
2 (3)
Prepared (also subject responsible if other)
1/1301-BMR632
Technical Specification
Uen
Date
PKL
4000 PI series
2007-1-11
DC/DC converters,
Input
36-75
V, Output
80
A/300 W
General Information
EN/LZT 146
311
R2D
April
2007
Rev
Reference
2
D
© Ericsson Power Modules AB
Compatibility with RoHS requirements
Ordering Information
See Contents for individual product ordering numbers.
Option
Positive Remote Control Logic
Lead length 3.69 mm (0.145 in)
Lead length 4.57 mm (0.180 in)
Lead length 2.80 mm (0.11 in)
Suffix
P
LA
LB
LC
Ordering No.
PKL 4219A PIPT
PKL 4118B PITLA
PKL 4118B PITLB
PKL 4118B PITLC
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
-
Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
-
Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
-
Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
Quality Statement
Note: As an example a positive logic, short pin product would be
PKL 4118B PIPTLA
Reliability
The Mean Time Between Failure (MTBF) is calculated at full
output power and an operating ambient temperature (T
A
) of
+40°C. Different methods could be used to calculate the
predicted MTBF and failure rate which may give different
results. Ericsson Power Modules currently uses two
different methods, Ericsson failure rate data system
DependTool and Telcordia SR332.
Predicted MTBF for the series is:
-
2.2 million hours according to DependTool.
-
1.05 million hours according to TelCordia SR332,
issue 1, Black box technique.
The Ericsson failure rate data system is based on field
tracking data. The data corresponds to actual failre rates of
components used in Information Technology and Telecom
(IT&T) equipment in temperature controlled environments
(T
A
= -5...+65°C). Telcordia SR332 is a commonly used
standard method intended for reliability calculations in IT&T
equipment. The parts count procedure used in this method
was originally modelled on the methods from
MIL-HDBK-217F, Reliability Predictions of Electronic
Equipment.
It assumes that no reliability data is available on the actual
units and devices for which the predictions are to be made,
i.e. all predictions are based on generic reliability
parameters.
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
E
SEC/D Kevin Chen
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
3 (3)
Prepared (also subject responsible if other)
1/1301-BMR632
Technical Specification
Uen
Date
PKL
4000 PI series
2007-1-11
DC/DC converters,
Input
36-75
V, Output
80
A/300 W
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950,
Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
EN/LZT 146
311
R2D
April
2007
Rev
Reference
3
D
© Ericsson Power Modules AB
Isolated DC/DC converters
It is recommended that a slow blow fuse with a rating
twice the maximum input current per selected product be
used at the input of each DC/DC converter. If an input filter
is used in the circuit the fuse should be placed in front of
the input filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
•
•
Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
Protect the distribution wiring from excessive
current and power loss thus preventing
hazardous overheating.
On-board DC-DC converters are defined as component
power supplies. As components they cannot fully comply
with the provisions of any Safety requirements without
“Conditions of Acceptability”. It is the responsibility of the
installer to ensure that the final product housing these
components complies with the requirements of all
applicable Safety standards and Directives for the final
product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and
UL60950
“Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but
all of these standards are based on IEC/EN/UL60950 with
regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The products should be installed in the end-use
equipment, in accordance with the requirements of the
ultimate application. Normally the output of the DC/DC
converter is considered as SELV (Safety Extra Low
Voltage) and the input source must be isolated by
minimum Double or Reinforced Insulation from the primary
circuit (AC mains) in accordance with IEC/EN/UL60950.
The galvanic isolation is verified in an electric strength test.
The test voltage (V
iso
) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 1
μA
at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to Ericsson Power Modules DC/DC
converter is 75 Vdc or less, then the output remains SELV
(Safety Extra Low Voltage) under normal and abnormal
operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
EQUENXU
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
1 (29)
Prepared (also subject responsible if other)
2/1301-BMR632
Technical Specification
Uen
Date
PKL
4000
You)
SEC/D (Julia
PI series
DC/DC converters,
Input
36-75
V, Output
80
A/300 W
EZYPING
2007-04-12
EN/LZT 146
311
R2D
April
2007
Rev
Reference
4
D
© Ericsson Power Modules AB
Absolute Maximum Ratings
Characteristics
T
ref
T
S
V
I
V
iso
V
tr
V
RC
V
adj
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (Tp 100 ms)
Remote Control pin voltage
(see Operating Information section)
Adjust pin voltage (see Operating Information section)
Positive logic option
Negative logic option
-0.5
-0.5
-0.5
min
-40
-55
-0.5
typ
max
+100
+125
+80
1500
100
15
15
2xV
oi
Unit
°C
°C
V
Vdc
V
V
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
All except PKL4118 (1.8Vout) products:
PKL4118 (1.8Vout) products:
Primary
+ In
Secondary
+ Out
+ Sense
Primary
Driver
Secondary
Driver
- Sense
- Out
Bias supply
and OTP
RC
Isolated
Feedback
Control and
Supervision
Vadj
- In
E
EQUENXU
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
2 (29)
Prepared (also subject responsible if other)
2/1301-BMR632
Technical Specification
Uen
Date
PKL
4000
You)
SEC/D (Julia
PI series
DC/DC converters,
Input
36-75
V, Output
80
A/300 W
EZYPING
2007-04-12
EN/LZT 146
311
R2D
April
2007
Rev
Reference
5
D
© Ericsson Power Modules AB
1.8 V/60 A Electrical Specification
T
ref
= -40 to +100ºC, V
I
= 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: T
ref
= +25°C, V
I
= 53 V, max I
O
, unless otherwise specified under Conditions.
Characteristics
V
I
V
Ioff
V
Ion
C
I
P
O
SVR
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
Output power
Supply voltage rejection (ac)
Output voltage initial setting
f = 100 Hz sinewave, 1 Vp-p
50 % of max I
O
η
Efficiency
max I
O
50 % of max I
O
, V
I
= 48 V
max I
O
, V
I
= 48 V
P
d
P
li
P
RC
f
s
Power Dissipation
Input idling power
Input standby power
Switching frequency
max I
O
I
O
= 0 A, V
I
= 53 V
V
I
= 53 V (turned off with RC)
0-100 % of max I
O
0
53
90
88
TBD
TBD
15
3.7
0.34
150
Decreasing input voltage
Increasing input voltage
Conditions
min
36
30
32
32.5
34.5
2.18
typ
PKL 4118 PIT
max
75
35
36
108
Unit
V
V
V
μ
F
W
dB
%
W
W
W
kHz
V
Oi
Output voltage initial setting and
T
ref
= +25°C, V
I
= 53 V, I
O
=
60
A
accuracy
Output adjust range
Output voltage tolerance band
See operating information
10-100% of max I
O
I
O
= 0 A
max I
O
V
I
= 53 V, 0-100% of max I
O
V
I
= 53 V, Load step 25-50-25 % of
max I
O
, di/dt = 1 A/
μ
s,
1.77
1.44
1.746
1.746
1.80
1.83
2.00
1.854
1.900
V
V
V
V
mV
mV
mV
μs
V
O
Idling voltage
Line regulation
Load regulation
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
(from 10−90 % of V
Oi
)
5
5
±200
100
12
15
15
V
tr
t
tr
t
r
t
s
t
f
16
20
ms
ms
m
s
Start-up time
(from V
I
connection to 90% of V
Oi
)
10-100% of max I
O
16
max I
O
I
O
= 0 A
max I
O
max I
O
I
O
= 0 A
0
T
ref
< max T
ref
T
ref
= 25ºC, see Note 1
See ripple & noise section,
max I
O
, V
Oi
T
ref
= +25°C, V
I
= 53 V, 0-100% of
max I
O
64
69
66
74
50
2.51
N/A
N/A
N/A
N/A
N/A
60
68
78
100
2.9
Vin shutdown fall time
(from V
I
off to 10% of V
O
)
s
ms
ms
s
A
A
A
mVp-p
V
RC start-up time
t
RC
I
O
I
lim
I
sc
V
Oac
OVP
RC shutdown fall time
(from RC off to 10% of V
O
)
Output current
Current limit threshold
Short circuit current
Output ripple & noise
Over voltage protection
Note 1: See Operating Information section.
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