PS51789
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
Intellimod™ Module
Dual-In-Line Intelligent
Power Factor Correction Module
30 Amperes/600 Volts
G
E
D
F
D
F
D
12 11 10
F
D
F
D
6 5 4
F
D
L
M
DETAIL "A"
TERMINAL
CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
N
2
(N
2
)
N
2
N
2
(N
2
)
N
2
N
2
(N
2
)
N
2
N
2
(N
2
)
N
2
V
ND
(V
NO
)
V
ND
SG
(SG)
SG
(GND)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
V
IN
V
IN
GND
V
D
V
D
RG
RG
RG
RG
(V
ND
)
(N
2
)
N
N
N
N
R
S
S
P
28 27 26 25 24 23 22 21 20 19 18 17 16
15 14 13
9 8 7
3 2 1
29
30
P
J
S
N
T
B
H
K
QR
P
HEATSINK
U SIDE
V
31
32
33
34
35
36
37
38
Z
Z
AA
AB
AB
C
A
AB
AB
AC
AD
W
X
AG
V
AL
AG
Y
W
L
AE
AF
AM
DETAIL "A"
AK
AJ
AH
T
AH
T
NOTE: Do not connect RG and SG terminal to any wire on the PCB.
Description:
DIPPFC™ is an intelligent power
factor correction module that
integrates power devices, drivers
and protection circuitry in an ultra-
compact dual-in-line package.
Design time is reduced by the
use of application-specific HVIC
and a bridge-less topology.
Overall efficiency and reliability
are increased by use of CSTBT
technology and low thermal
impedance.
Features:
Low-loss CSTBT IGBTs
Single Power Supply
Efficient bridge-less Topology
Integrated HVIC
Applications:
HVAC
Compressors
Pumps
Ordering Information:
PS51789 is a 600V, 30 A
RMS
DIPPFC™ Module.
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
Inches
2.07
1.22
1.81±0.008
0.07±0.008
0.77
0.17±0.008
0.08±0.019
0.61
0.09 Dia. x
0.1 Depth
0.13 Dia.
0.08
0.22
1.41±0.02
0.69
0.216
0.14
0.503
0.09
Millimeters
52.5
31.0
46.0±0.2
1.78±0.2
19.58
4.32±0.2
2.04±0.3
15.5
2.2 Dia. x
2.6 Depth
3.3 Dia.
2.0
5.6
35.9±0.5
17.7
5.5
3.5
12.78
2.2
Dimensions
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
AM
Inches
0.53
0.06
0.04
0.12
0.06
0.13±0.019
0.26±0.019
0.3±0.019
0.15±0.019
0.13
0.5
0.28
0.02
0.067
0.11
0.51
0° ~ 5°
0.078
Millimeters
13.5
1.5
1.0
3.1±0.1
1.55
3.3±0.3
6.6±0.3
7.62±0.3
3.95±0.3
3.25
12.7
7.1
0.5
1.7
2.8
13.0
1.96
03/10 Rev. 0
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PS51789
Intellimod™ Module
Dual-In-Line Intelligent Power Factor Correction Module
30 Amperes/600 Volts
Absolute Maximum Ratings, T
j
= 25°C unless otherwise specified
Characteristics
Input Supply Voltage (Between S-R Terminals)
Input Supply Voltage, Surge (Between S-R Terminals)
Output Voltage (Between P-N Terminals)
Output Voltage, Surge (Between P-N Terminals)
Collector-Emitter Voltage
Repetative Peak Reverse Voltage
Input Current, 100% Load (T
C
≤ 100°C, V
i
= 220V
rms
, V
O
= 390V, f
PWM
= 20kHz)
Input Current, 125% Load (T
C
≤ 100°C, V
i
= 220V
rms
, V
O
= 390V,
f
PWM
= 20kHz, Non-repetative, within 1 Minute)
I
2
t for Fusing (Value for 1 Cycle of Surge Current, tw = 8.3ms)
Junction Temperature*
Module Case Operation Temperature
Storage Temperature
Mounting Torque, M3 Mounting Screws
Module Weight (Typical)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
I
2
t
T
j
T
C
T
stg
—
—
V
ISO
270
-20 to 150
-20 to 100
-40 to 125
8.7
21
2500
A
2
s
°C
°C
°C
in-lb
Grams
V
rms
Symbol
V
i
V
i(surge)
V
O
V
O(surge)
V
CES
V
RRM
I
i
I
i(125%)
PS51789
264
500
450
500
600
600
30
37.5
Units
V
rms
Volts
Volts
Volts
Volts
Volts
A
rms
A
rms
Control Sector
Control Supply Voltage (Applied between V
D
-GND)
Input Voltage (Applied between V
IN
-GND)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
IN
V
FO
I
FO
V
SC
20
0 ~ V
D
+0.5
-0.5 ~ V
D
+0.5
1
-0.5 ~ V
D
+0.5
Volts
Volts
Volts
mA
Volts
*The maximum junction temperature rating of the power chips integrated within the DIPPFC is 150°C (@T
C
≤
100°C). However, to ensure safe operation of the DIPPFC,
the average junction temperature should be limited to T
j(avg)
≤
125°C (@T
C
≤
100°C).
T
C
Measurement Point
CONTROL TERMINALS
IGBT
4.6 mm
25.4mm
T
C
POINT
POWER TERMINALS
2
03/10 Rev. 0
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PS51789
Intellimod™ Module
Dual-In-Line Intelligent Power Factor Correction Module
30 Amperes/600 Volts
Electrical and Mechanical Characteristics, T
j
= 25°C unless otherwise specified
Characteristics
Collector-Emitter Saturation Voltage
H-Diode Forward Voltage*
L-Diode Forward Voltage*
Inductive Load Switching Times
Symbol
V
CE(sat)
V
F(H)
V
F(L)
t
on
t
C(on)
t
off
t
off
t
rr
Collector-Emitter Cutoff Current
Reverse Current
Diode Recovery Current
I
CES
I
R
Irr
V
CE
= 600V, T
j
= 25°C
V
CE
= 600V, T
j
= 125°C
V
R
= 600V, T
j
= 25°C
V
R
= 600V, T
j
= 125°C
V
CC
= 300V, V
D
= 15V, I
C
= 40A
V
CC
= 300V, V
D
= 15V,
I
C
= 40A, T
j
= 125°C,
Inductive Load, V
IN
= 0
⇔
5V
Test Conditions
V
D
= 15V, V
IN
= 5V, I
C
= 50A
I
F
= 50A, Applied Between R-P, S-P
I
F
= 50A, Applied Between N2-R, N2-S
Min.
—
—
—
—
—
—
—
—
—
—
—
—
—
Typ.
2.0
2.1
1.1
0.25
0.14
0.40
0.18
0.11
—
—
—
—
14
Max.
2.6
2.7
1.4
0.35
0.23
0.65
0.35
—
1.0
10
1.0
10
—
Units
Volts
Volts
Volts
µs
µs
µs
µs
µs
mA
mA
mA
mA
Amperes
Control Sector
Circuit Current
I
D
Applied Between V
D
-GND,
V
D
= 15V, V
IN
= 5V
Applied Between V
D
-GND,
V
D
= 15V, V
IN
= 0V
Input Current
ON Threshold Voltage
OFF Threshold Voltage
Supply Circuit Undervoltage
Protection
I
IN
V
th(on)
V
th(off)
UV
Dt
UV
Dr
V
D
= 15V, V
IN
= 5V
Applied Between V
IN
-GND
Applied Between V
IN
-GND
Trip Level, T
j
≤ 125°C
Reset Level, T
j
≤ 125°C
—
—
0.8
10.3
10.8
0.3
2.1
1.3
—
—
0.45
2.6
—
12.5
13.0
mA
Volts
Volts
Volts
Volts
—
0.7
3.0
mA
—
0.8
3.0
mA
Thermal Characteristics, T
j
= 25°C unless otherwise specified
Characteristic
Thermal Resistance Junction to Case
Thermal Resistance Junction to Case
Symbol
R
th(j-C)Q
R
th(j-C)D
Condition
IGBT Part (Per 1 Chip)
FWDi Part (Per 1 Chip)
Min.
—
—
Typ.
—
—
Max.
0.68
0.90
Units
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Input Supply Voltage
Control Supply Voltage
Control Supply Variation
PWM Input Frequency
Symbol
V
i
V
D
∆V
D
f
PWM
T
C
≤ 100°C, T
j
≤ 125°C
Condition
Applied between S-R
Applied between V
D
-GND
Min.
90
13.5
-1
—
Typ.
—
15.0
—
20
Max.
264
16.5
1
—
Units
V
rms
Volts
V/µs
kHz
*H-Diode and L-Diode corresponds to Diode1, Diode 2 and Diode 3, Diode 4 in the Application circuit.
03/10 Rev. 0
3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PS51789
Intellimod™ Module
Dual-In-Line Intelligent Power Factor Correction Module
30 Amperes/600 Volts
Application Circuit
P
MCU
FWDi2
SG
RG
V
D
15V
LINE
C3
C4
GND
V
IN
V
NO
GND
CONTROL IC
IGBT2
R
OUT
S
OUT
V
NO
N
FWDi4
IGBT1
FWDi3
FWDi1
R
S
V
CC
+
N2
C2
C1
V
IN
A
B
NOTE:
1. Due to high speed and large surge voltage switching, the area P-C1-N should be a small as possible. (C1: good temperature,
frequency characteristic electrolytic type). Also add a bypass condenser (C2) with good frequency response such as polypropylene
as close as possible to the P and N terminals.
2. To prevent erroneous protection, the wiring of A, B should be as short as possible.
3. It is recommended to insert a high-speed clamp diode between V
NO
-GND terminals to prevent surge destruction.
4. C3 and C4 capacitors should be mounted as close to the terminals of the DIPPFC as possible. C3, good temperature, frequency
characteristic electrolytic type and C4, good temperature, frequency and DC bias characteristic ceramic type are recommended.
5. It is recommended to insert a Zener diode (24V/1W) between each pair of control supply terminals to prevent surge destruction.
6. Please connect adjacent terminals with the same name together on the PCB. (N, N2, V
NO
, V
IN
, V
D
, S)
7. Do not connect RG and SG terminals to any wire on the PCB.
4
03/10 Rev. 0
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