PWR40XX
SERIES DC/DC CONVERTER
POWER: 4 Watt
LOW COST UNREGULATED
SIZE: 1.125" X 1.125" X 0.40"
POWER ELECTRONICS DIVISION
www.cdtechno.com
click on Power Electronics
PRODUCT DATA SHEET
DESCRIPTION
The PWR40XX Series offers a low-cost alternative for some
of the most popular DC/DC converters industry wide. Each
model has a high-isolation version and an outstanding
demonstrated MTTF of 5,000,000 hours at 25°C. The superior
reliability and low cost make it an excellent choice for industry
standard usages.
The series includes thirteen standard models (other input
and output voltages are available upon request), all set in a
flexible encapsulation material which has excellent thermal
dissipation and low mechanical stress on internal components.
The use of surface-mount devices and manufacturing
processes, combined with the encapsulation process, provides
the user a product that is environmentally rugged.
The PWR40XX has full isolation between input and output to
give the designer maximum flexibility in grounding options
and polarity configurations. The outputs are protected against
momentary short circuits.
FEATURES
LOW COST
INDUSTRY-STANDARD PACKAGE
SINGLE AND DUAL OUTPUTS
INTERNAL INPUT AND OUTPUT FILTERING
HIGH ISOLATION VOLTAGE OPTION AVAILABLE
MECHANICAL
Notes:
All dimensions are in inches (millimeters).
GRID: 0.100 inches (2.54 millimeters)
*
Common pins not present on single output models.
PIN PLACEMENT TOLERANCE: ± 0.015"
Marked with: specific model ordered, date code, job code.
MATERIAL: Units are encapsulated in a low thermal resistance
molding compound which has excellent chemical resistance, wide
operating temperature range, and good electrical properties under
high humidity environments. The encapsulant and outer shell of
the unit have UL94V-0 ratings. Lead material is brass with a solder
plated surface to allow ease of solderability.
PIN #
1
2
3
4
5
FUNCTION
+V
IN
–V
IN
+V
OUT
* Common
–V
out
TOP VIEW
SIDE VIEW
PWR40XX
BOTTOM VIEW
PWR40XX 5/2001 REV E
Page 1
ELECTRICAL SPECIFICATIONS
Specifications typical at T
A
= +25°C, nominal input voltage and rated output current unless otherwise specified.
MINIMUM
INPUT
VOLTAGE
(V
DC
)
4.5
4.5
4.5
10.2
10.2
10.2
10.2
12.75
12.75
12.75
20.40
20.40
20.40
NOMINAL
INPUT
VOLTAGE
(V
DC
)
5
5
5
12
12
12
12
15
15
15
24
24
24
MAXIMUM
INPUT
VOLTAGE
(V
DC
)
5.5
5.5
5.5
13.8
13.8
13.8
13.8
17.25
17.25
17.25
27.6
27.6
27.6
RATED
OUTPUT
VOLTAGE
(V
DC
)
5
±12
±15
5
12
±12
±15
5
±12
±15
5
±12
±15
RATED
OUTPUT
CURRENT
(mA)
800
±170
±135
800
340
±170
±135
800
±170
±135
800
±170
±135
INPUT CURRENT
NO
RATED
LOAD
LOAD
(mA)
(mA)
50
50
50
35
35
35
35
30
30
30
30
30
30
950
950
950
400
400
400
400
300
300
300
180
180
180
REFLECTED
RIPPLE
CURRENT
(mAp-p)
20
20
20
30
30
30
40
40
40
40
40
40
40
MODEL
PWR4000
PWR4004
PWR4005
PWR4006
PWR4007
PWR4010
PWR4011
PWR4012
PWR4016
PWR4017
PWR4018
PWR4022
PWR4023
Other input and output voltage options may be available. Please contact factory.
COMMON SPECIFICATIONS
Specifications typical at T
A
= +25°C, nominal input voltage and rated output current unless otherwise specified.
PARAMETER
ISOLATION (Standard)
Rated Voltage
Test Voltage
Resistance
Capacitance
Leakage Current
ISOLATION (–HV Option)
Rated Voltage
Test Voltage
Resistance
Capacitance
Leakage Current
OUTPUT
Rated Power
Voltage Setpoint Accuracy
Temperature Coefficient
Ripple & Noise
Voltage
CONDITIONS
MIN
500
500
10
50
5
TYP
MAX
UNITS
V
DC
Vpk
GW
pF
µArms
60Hz, 10 seconds
V
ISO
= 240VAC, 60Hz
1000
3000
60Hz, 60 seconds
V
ISO
= 240V
AC
, 60Hz
10
50
5
15
V
DC
Vpk
GΩ
pF
µArms
Rated Load, Nominal V
IN
BW = DC to 10MHz
BW = 10Hz to 20MHz
No Load, V
OUT
= + 5V
No Load, V
OUT
= ±12V
No Load, V
OUT
= ±15V
4.0
±3
±0.02
140
10
+7, -5
7
±15
±18
1.0
See Curves
Line Regulation
Load Regulation
GENERAL
Switching Frequency
Package Weight
MTTF per MIL-HDBK-217 Rev. E *
Efficiency
TEMPERATURE
Specification
Operation
Storage
W
%
%/°C
mVp-p
mVrms
V
DC
V
DC
V
DC
%/%V
IN
Circuit Stress Method
170
16
5,000,000
80
kHz
g
Hr
%
0
–25
–40
+25
+70
+85
+100
°C
°C
°C
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PWR40XX 5/2001 REV E
ABSOLUTE MAXIMUM RATINGS
Output Short-Circuit Duration ...................................................... 1 second
Internal Power Dissipation .............................................................. 850mW
Lead Temperature (soldering, 10 seconds max) ............................ +300°C
ORDERING INFORMATION
PWR
Device Family
PWR indicates DC/DC converter
Model Number
Selected from Table of Electrical Characteristics
High Voltage Option
No Designator Indicates Standard Model
Optional Screening
40XX
-HV
/H
TYPICAL PERFORMANCE CURVES
T
A
= +25°C, Rated Input Voltage, rated Output Current unless otherwise noted.
PWR40XX 5/2001 REV E
Page 3
TYPICAL PERFORMANCE CURVES
T
A
= +25
°
C, rated input voltage, rated output current unless otherwise noted.
APPLICATION NOTES
SHORT CIRCUIT PROTECTION
To maintain low cost, the PWR40XX Series provides limited
short-circuit protection. To protect against continuous short
circuits, a fuse is required. It is recommended that the fuse
be placed in series with the input of the converter. The
required I
2
t will vary with input voltage.
OUTPUT POWER
The PWR40XX series was designed to meet power require-
ments up to 4W. Due to the nature of unregulated power
supplies, a higher-than-rated output voltage will result when
less-than-rated power is used (see Typical Performance
Curves). This series has been designed to run from no load
to 4W without derating up to +70°C.
UNBALANCED LOADS
Unbalanced loads may be used on dual output models with
each side sourcing up to 200mA as long as the total power
out is not more than 4W. With an unbalanced load, the output
voltages will track within 5% of each other.
OUTPUT NOISE
The output noise can be reduced to less than 50mVp-p by
adding a low ESR 10µf tantalum capacitor across each
output.
Input Voltage
5V
12V
15V
24V
Littlefuse
©
Part Number
229.015
229.500
229.375
229.250
TABLE I. Recommended Fuses (or Equivalent).
Power Electronics Division, United States
3400 E Britannia Drive, Tucson, Arizona 85706
Phone: 800.547.2537
Fax: 520.770.9369
C&D Technologies, (NCL)
Tanners Drive Blakelands North
Milton Keynes MK14 5BU UK
Tel: +44 (0)1908 615232
Fax: +44 (0)1908 617545
Power Electronics Division, Europe
C&D Technologies (Power Electronics) Ltd.
132 Shannon Industrial Estate, Shannon, Co. Clare, Ireland
Tel: +353.61.474.133
Fax:+353.61.474.141
Any data, prices, descriptions or specifications presented herein are subject to revision by C&D Technologies, Inc. without notice. While such information is believed to be accurate as indicated herein, C&D
Technologies, Inc. makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein
may be used under conditions beyond its control, C&D Technologies, Inc. hereby disclaims all warranties, either express or implied, concerning the fitness or suitability of such product(s) for any particular use or
in any specific application or arising from any course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in
user’s specific application. C&D Technologies, Inc. does not warrant or recommend that any of its products be used in any life support or aviation or aerospace applications.
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PWR40XX 5/2001 REV E