Technical
Specification
IQ36-HPC Family
18-75 V
Cont. Input
1.8-48 V
Outputs
220 W
Max Power
2250 V dc
Isolation
Half-brick
DC-DC Converter
The InQor
®
Half-brick converter series is composed
of next-generation, board-mountable, isolated,
fixed switching frequency dc-dc converters that use
synchronous rectification to achieve extremely high
power conversion efficiency. Each module is supplied
completely encased to provide protection from the
harsh environments seen in many industrial and
transportation applications.
Operational Features
• High efficiencies, up to 92% at full rated load current
• Delivers full power with minimal derating - no heatsink required
• Operating input voltage range: 18-75 V
• Fixed frequency switching provides predictable EMI
• No minimum load requirement
Mechanical Features
• Industry standard Half-brick pin-out configuration
• Standard size: 2.39" x 2.49" x 0.512"
(60.6 x 63.1 x 13 mm)
• Total weight: 5 oz (142 g)
Protection Features
• Input under-voltage lockout
• Input over-voltage shutdown
• Output current limit and short circuit protection
• Active back bias limit
• Output over-voltage protection
• Thermal shutdown
Control Features
• On/Off control referenced to input side
• Remote sense for the output voltage
• Output voltage trim range of -20%, +10%
COntentS
Mechanical Drawing.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IQ36-HPC Family Electrical Characteristics
. . . . . . . . . . . . . . . . . . . .
3 - 4
IQ36-HPC Family Figures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IQ36018HPC60 (1.8 V, 60 A) Characteristics and Figures
. . . . . . . . .
6 - 7
IQ36033HPC50 (3.3 V, 50 A) Characteristics and Figures
. . . . . . . . .
8 - 9
IQ36050HPC40 (5.0 V, 40 A) Characteristics and Figures
. . . . . . .
10 - 11
IQ36070HPC30 (7.0 V, 30 A) Characteristics and Figures
. . . . . . .
12 - 13
IQ36120HPC18 (12 V, 18 A) Characteristics and Figures
. . . . . . . .
12 - 13
IQ36150HPC14 (15 V, 14 A) Characteristics and Figures
. . . . . . . .
14 - 15
IQ36240HPC09 (24 V, 9.0 A) Characteristics and Figures
. . . . . . .
16 - 17
IQ36280HPC7F (28 V, 7.5 A) Characteristics and Figures
. . . . . . .
18 - 19
IQ36400HPC5F (40 V, 5.5 A) Characteristics and Figures
. . . . . . .
20 - 21
IQ36480HPC4F (48 V, 4.5 A) Characteristics and Figures
. . . . . . .
22 - 23
Application Notes.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 - 27
Ordering Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Doc.# 005-005024 Rev. A
09/11/08
Page No.
Safety Features
• 2250 V, 30 MW
input-to-output isolation
• UL/cUL 60950-1 recognized (US & Canada), basic insulation
rating
• TUV certified to EN60950-1
• Meets 72/23/EEC and 93/68/EEC directives which facilitates
CE Marking in user’s end product
• Board and plastic components meet UL94V-0 standard
• RoHS compliant (see last page)
Product # IQ36xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Page 1
Technical
Specification
IQ36-HPC Family
MECHANICAL DIAGRAM
NOTES
PIN DESIGNATIONS
Pin
No.
1
2
3
4
5
6
7
8
Notes:
1. SENSE(–) should be connected to Vout(–) either remotely or at the
converter.
2. Leave TRIM pin open for nominal output voltage.
3. SENSE(+) should be connected to Vout(+) either remotely or at the
converter.
1) Pins 1-3, 5-7 are 0.040" (1.02 mm) diameter with 0.080"
(2.03 mm) diameter standoff shoulders.
2) Pins 4 and 8 are 0.080” (2.03 mm) diameter with 0.125”
(3.18 mm) diameter standoff shoulders.
3) Recommended pin length is 0.03" (0.76 mm) greater than the
PCB thickness.
4) All Pins: Material - Copper Alloy; Finish - Matte Tin over Nickel
plate
5) Weight: 5 oz. (142 g) typical
6) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm)
x.xxx +/-0.010 in. (x.xx +/-0.25 mm)
7) Workmanship: Meets or exceeds current IPC-A-610 Class II
8) Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
9) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
Name
Vin (+)
ON/OFF
Vin (-)
Vout (-)
SENSE (-)
TRIM
SENSE (+)
Vout (+)
Function
Positive input voltage
TTL input to turn converter
on and off, referenced to
Vin (-) with internal pull up
Negative input voltage
Negative output voltage
Negative remote sense
1
Output voltage trim
2
Positive remote sense
3
Positive output voltage
Product # IQ36xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005024 Rev. A
09/11/08
Page 2
Technical
Specification
IQ36-HPC Family
IQ36 FAMILY eLeCtRICAL CHARACteRIStICS (all output voltages)
T
A = 25 °C, airflow rate = 300 LFM, VIN = 36 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C ambient
temperature with appropriate power derating. Specifications subject to change without notice.
ABSOLUte MAXIMUM RAtInGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage
Input to Output
Input to Base-Plate
Output to Base-Plate
Operating Temperature
-40
Storage Temperature
-55
Voltage at ON/OFF input pin
-2
InPUt CHARACteRIStICS
Operating Input Voltage Range
18
Input Under-Voltage Lockout
Turn-On Voltage Threshold
16.6
Turn-Off Voltage Threshold
15.0
Lockout Voltage Hysteresis
77
Input Over-Voltage Shutdown
Recommended External Input Capacitance
Input Filter Component Values (L\C)
DYNAMIC CHARACTERISTICS
turn-On transient
Turn-On Time
Start-Up Inhibit Time
200
Output Voltage Overshoot
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
Isolation Capacitance (input to output) 1
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
Board Temperature
Transformer Temperature
Maximum Baseplate Temperature, T
B
FEATURE CHARACTERISTICS
Switching Frequency
255
ON/OFF Control
Off-State Voltage
2.4
On-State Voltage
-2
ON/OFF Control
Pull-Up Voltage
Pull-Up Resistance
Over-Temperature Shutdown OTP Trip Point
Over-Temperature Shutdown Restart Hysteresis
ReLIABILItY CHARACteRIStICS
Calculated MTBF (Telcordia) TR-NWT-000332
Calculated MTBF (MIL-217) MIL-HDBK-217F
Field Demonstrated MTBF
Parameter
Min.
typ.
Max.
80
75
-
2250
2250
2250
100
125
18
Units
V
V
V
V dc
V dc
V dc
°C
°C
V
V
V
V
V
V
µF
µH\µF
notes & Conditions
Continuous
Continuous
36
17.0
15.4
1.6
80
470
1.1\23
75
17.4
15.8
Typical ESR 0.1-0.2 Ω
Internal values; see Figure E
10
230
250
ms
ms
%
Full load, VOUT=90% nom.
-40 °C to +125 °C; Figure F
Maximum Output Capacitance
See Absolute Maximum Ratings
30
1000
125
125
125
100
275
295
1.8
0.8
5
50
125
10
TBD
TBD
MΩ
pF
°C
°C
°C
°C
kHz
V
Application notes Figures A & B
V
kΩ
°C
°C
10
6 Hrs.
10
6 Hrs.
10
6 Hrs.
Package rated to 150 °C
UL rated max operating temp 130 °C
Half of this value for the isolation stage
Average PCB Temperature
80% load, 200LFM, 40 °C TA
80% load, 200LFM, 40 °C TA
See our website for details
note 1:
Higher values of isolation capacitance can be added external to the module.
Product # IQ36xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005024 Rev. A
09/11/08
Page 3
Technical
Specification
IQ36-HPC Family
STANDARDS COMPLIANCE
Parameter
STANDARDS COMPLIANCE
UL/cUL 60950-1
EN60950-1
Needle Flame Test (IEC 695-2-2)
IEC 61000-4-2
Notes & Conditions
File # E194341, Basic insulation
Certified by TUV
Test on entire assembly; board & plastic components UL94V-0 compliant
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
QUALIFICATION TESTING
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
Parameter
# Units
32
5
5
10
5
5
5
15 pins
Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x and y axis, 1 drop in z axis
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day
MIL-STD-883, method 2003
Product # IQ36xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005024 Rev. A
09/11/08
Page 4
Technical
Specification
IQ36-HPC Family
IQ36 FAMILY FIGUReS (all output voltages)
120
Nominal Vout
Typical Current Limit Inception Point
100
Output Voltage (%)
80
Typical Output Voltage at Shutdown
60
40
Vin min
20
Vin nom
Vin max
0
5.00
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150
Load Current (% )
Common Figure 1:
Typical startup waveform. Input voltage pre-applied,
ON/OFF Pin on Ch 2.
Common Figure 2:
Output voltage vs. load current showing typical
current limit curves and converter shutdown points.
100,000.0
1,000,000
Trim Resistance (kOhms)
10,000.0
Trim Resistance (kOhms)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
100,000
1,000.0
10,000
100.0
1,000
10.0
100
0
1
2
3
4
5
6
7
8
9
10
1.8 V
3.3 V
5V
7V
12 V
15 V
24 V
28 V
40V
48 V
Common Figure 3:
Trim graph for trim-up 1.8 to 12 V outputs.
10,000.0
% Decrease in Vout (All voltages)
Common Figure 4:
Trim graph for trim-up 15 to 48 V outputs.
Trim Resistance (kOhms)
1,000.0
100.0
10.0
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
% Decrease in Vout (All voltages)
Common Figure 5:
Trim graph for trim down.
Product # IQ36xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005024 Rev. A
09/11/08
Page 5
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