Power High Ripple Current Long Life 4-Terminal Snap-In
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, minimized dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Pressure relief on the side of the aluminum case
• Very long useful life: 5000 h at 105 °C
• Temperature range up to 105 °C
• Stable mounting and keyed polarity
• High ripple current capability
• Material categorization: for definitions of compliance
please see
www.vishay.com/doc?99912
096
PLL-4TSI
105 °C
299
PHL-4TSI
APPLICATIONS
• Switched mode power supplies
• Renewable energy power converters
• Energy storage in pulse systems
Fig. 1
MARKING
QUICK REFERENCE DATA
DESCRIPTION
Nominal case size (D x L in mm)
Rated capacitance range C
R
Tolerance on C
R
Rated voltage range, U
R
Category temperature range
Endurance test at 105 °C
Useful life at 105 °C
Shelf life at 0 V, 105 °C
Based on sectional specification
Climatic category IEC 60068
VALUE
35 x 50 to 45 x 100
470 μF to 2200 μF
± 20 %
400 V to 450 V
-40 °C to +105 °C
2000 h
5000 h
1000 h
IEC 60384-4 / EN 130300
40 / 105 / 56
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in μF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code
• Name of manufacturer
• Code for factory of origin
• “-” sign to identify the negative terminal, visible from the
top and side of the capacitor
• (Partial) ordering code
• Climatic category in accordance with IEC 60068
SELECTION CHART FOR C
R
, U
R
, AND RELEVANT NOMINAL CASE SIZES
(Ø D x L in mm)
C
R
(μF)
470
560
680
820
1000
U
R
(V)
400
-
35 x 50
40 x 40
35 x 60
40 x 50
35 x 70
35 x 80
40 x 70
45 x 60
35 x 100
45 x 70
40 x 100
45 x 80
45 x 100
450
35 x 50
40 x 40
35 x 60
40 x 50
35 x 70
35 x 80
40 x 60
35 x 100
40 x 80
45 x 60
45 x 70
40 x 100
45 x 80
45 x 100
-
1200
1500
1800
2200
Revision: 18-Nov-16
Document Number: 28432
1
For technical questions, contact:
aluminumcaps2@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
299 PHL-4TSI
www.vishay.com
DIMENSIONS
in millimeters
AND AVAILABLE FORMS
4-TERMINAL SNAP-IN
60°
60°
Vishay BCcomponents
60°
C
ØD
dummy
B
60°
A
dummy
22.5 ± 0.1
2 ± 0.1
(4 x)
22.5
Bottom view
L
max.
6.3 ± 1
Fig. 2 -
4-Terminal snap-in
Fig. 3 -
Mounting hole diagram
Dummy terminals (A and C) must be free from the electrical circuit.
Table 1
DIMENSIONS
in millimeters,
MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
ØDxL
35 x 50
35 x 60
35 x 70
35 x 80
35 x 100
40 x 40
40 x 50
40 x 60
40 x 70
40 x 80
40 x 100
45 x 60
45 x 70
45 x 80
45 x 100
Ø D
MAX.
36
36
36
36
36
41
41
41
41
41
41
46
46
46
46
L
max.
52
62
72
82
102
42
52
62
72
82
102
62
72
82
102
MASS
(g)
72
91
103
115
151
70
94
118
134
150
176
150
170
190
250
PACKAGING QUANTITIES
(units per box)
50
50
50
50
50
50
50
25
25
25
25
36
36
36
36
CARDBOARD BOX
DIMENSIONS
LxWxH
390 x 198 x 60
390 x 198 x 70
377 x 375 x 97
377 x 375 x 107
377 x 375 x 127
440 x 223 x 60
440 x 223 x 70
230 x 230 x 80
230 x 230 x 90
230 x 230 x 100
230 x 230 x 120
377 x 375 x 87
377 x 375 x 97
377 x 375 x 107
377 x 375 x 127
ELECTRICAL DATA
SYMBOL
C
R
I
R
I
L5
ESR
Z
DESCRIPTION
Rated capacitance at 100 Hz
Rated RMS ripple current at 100 Hz and 105 °C
Max. leakage current after 5 min at U
R
Max. equivalent series resistance at 100 Hz
Max. impedance at 10 kHz
ORDERING EXAMPLE
Electrolytic capacitor 299 series
2200 μF / 400 V
4-terminal snap-in:
Ordering code: MAL2 299 56222 E3
Former 12NC: 2222 299 56222
Note
• Unless otherwise specified, all electrical values in Table 2 apply
at T
amb
= 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
Revision: 18-Nov-16
Document Number: 28432
2
For technical questions, contact:
aluminumcaps2@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
299 PHL-4TSI
www.vishay.com
Table 2
Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
U
R
(V)
C
R
(μF)
560
680
820
820
1000
1200
400
1200
1200
1500
1500
1800
1800
2200
470
470
560
560
680
820
450
820
1000
1000
1000
1200
1500
1500
1800
NOMINAL
CASE SIZE
ØDxL
(mm)
35 x 50
40 x 40
35 x 60
40 x 50
35 x 70
35 x 80
40 x 70
45 x 60
35 x 100
45 x 70
40 x 100
45 x 80
45 x 100
35 x 50
40 x 40
35 x 60
40 x 50
35 x 70
35 x 80
40 x 60
35 x 100
40 x 80
45 x 60
45 x 70
40 x 100
45 x 80
45 x 100
I
R
100 Hz
105 °C
(A)
2.70
2.79
3.44
3.51
3.88
4.34
4.50
4.61
5.54
5.20
6.02
5.74
6.77
2.54
2.45
2.96
3.05
3.34
3.76
3.73
4.74
4.41
4.34
4.84
5.67
5.39
6.36
I
L5
5 min
(mA)
0.452
0.548
0.660
0.660
0.804
0.964
0.964
0.964
1.204
1.204
1.444
1.444
1.764
0.427
0.427
0.508
0.508
0.616
0.742
0.742
0.904
0.904
0.904
1.084
1.354
1.354
1.624
TYP. ESR
100 Hz
(m)
170
150
120
120
100
90
90
90
70
70
50
60
50
190
190
160
160
120
110
110
90
90
90
80
60
60
50
MAX. ESR
100 Hz
(m)
220
190
150
160
130
110
110
110
90
90
70
80
60
240
240
200
200
160
140
140
110
110
120
100
80
80
70
TYP. Z
10 kHz
(m)
130
110
90
90
70
60
60
60
50
60
40
50
40
130
140
100
110
90
70
80
60
60
60
60
40
50
40
MAX. Z
10 kHz
(m)
160
140
110
110
90
80
80
80
60
70
50
60
50
160
170
130
140
110
90
100
80
80
80
70
50
60
50
CATALOG
NUMBER
MAL2299.......
56561E3
56681E3
56821E3
66821E3
56102E3
56122E3
66122E3
76122E3
56152E3
66152E3
56182E3
66182E3
56222E3
57471E3
67471E3
57561E3
67561E3
57681E3
57821E3
67821E3
57102E3
67102E3
77102E3
57122E3
57152E3
67152E3
57182E3
ADDITIONAL ELECTRICAL DATA
PARAMETER
Voltage
Surge voltage
Reverse voltage
Current
Leakage current
Inductance
Equivalent series inductance (ESL)
All case sizes
Ca. 20 nH
After 1 min at U
R
After 5 min at U
R
I
L1
0.006 C
R
x U
R
+ 4 μA
I
L5
0.002 C
R
x U
R
+ 4 μA
400 V versions
U
s
= 1.1 x U
R
U
rev
1 V
CONDITIONS
VALUE
Revision: 18-Nov-16
Document Number: 28432
3
For technical questions, contact:
aluminumcaps2@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
299 PHL-4TSI
www.vishay.com
RIPPLE CURRENT AND USEFUL LIFE
Table 3
Vishay BCcomponents
ENDURANCE TEST DURATION AND USEFUL LIFE
ENDURANCE AT 105 °C (h)
2000
Note
• Multiplier of useful life code: CCC206-5
USEFUL LIFE AT 105 °C (h)
5000
CCC206-5
3.8
I
A
I
R
3.7
3.6
3.5
3.4
3.3
3.2
3.1
3.0
2.8
2.6
2.4
2.2
2.0
1.8
I
A
= Actual ripple current at 100 Hz
I
R
= Actual ripple current at 100 Hz and 105 °C
(1)
1.6
1.4
1.2
1.0
0.8
0.5
0.0
40
Lifetime multiplier
Useful life at 105 °C and I
R
applied: 5000 h
(1)
0
10
0
20
4.0
3.0
6.0
2.0
1.0
1.5
70
30
20
10
50
50
60
70
80
90
100
110
T
amb
(°C)
Fig. 4 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 4
MULTIPLIER OF RIPPLE CURRENT (I
R
) AS A FUNCTION OF FREQUENCY
FREQUENCY (Hz)
50
0.9
100
1.0
200
I
R
MULTIPLIER
1.2
1.3
1.4
1.5
400
1000
10 000
Revision: 18-Nov-16
Document Number: 28432
4
For technical questions, contact:
aluminumcaps2@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
299 PHL-4TSI
www.vishay.com
Table 5
Vishay BCcomponents
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
REFERENCE
IEC 60384-4 /
EN130300
subclause 4.13
PROCEDURE
(quick reference)
REQUIREMENTS
C/C:
± 10 %
ESR
1.3 x spec. limit
Z
2 x spec. limit
I
L5
spec. limit
C/C:
± 30 %
ESR
3 x spec. limit
Z
3 x spec. limit
I
L5
spec. limit
no short or open circuit,
no visible damage
total failure percentage:
3 %
C/C:
± 10 %
ESR
1.2 x spec. limit
I
L5
2 x spec. limit
Endurance
T
amb
= 105 °C; U
R
applied
2000 h
Useful life
CECC 30301
subclause 4.13
T
amb
= 105 °C; U
R
and I
R
applied;
5000 h
Shelf life
IEC 60384-4 /
EN130300
subclause 4.17
T
amb
= 105 °C; no voltage applied;
1000 h
After test: U
R
to be applied for 30 min
24 h to 48 h before measurement
Statements about product lifetime are based on calculations and internal testing. They should only be interpreted as estimations. Also due to external factors, the
lifetime in the field application may deviate from the calculated lifetime. In general, nothing stated herein shall be construed as a guarantee of durability.
Revision: 18-Nov-16
Document Number: 28432
5
For technical questions, contact:
aluminumcaps2@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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