Product Specification
LANGUAGE
English
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS SERIES
SECTION
1.0 SCOPE ………………………………………………………………………….
2.0 PRODUCT DESCRIPTION …………………………………………………...
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS …………………..
4.0 RATINGS ……………………………………………………………………….
5.0 TEST GROUP INFORMATION………………………………………………
6.0 GROUP P (PRELIMINARY) …………………………………………………
7.0 GROUP AP TEST SEQUENCE ………………………………………………
8.0 GROUP BP TEST SEQUENCE ………………………………………………
9.0 GROUP CP TEST SEQUENCE ………………………………………………
10.0 ADDITIONAL TEST SEQUENCES…………………………………………
11.0 CRITICAL PARAMETERS …………………………………………………
12.0 GENERAL REQUIREMENTS ……………………………………………...
13.0 MATERIALS ………………………………………………………………….
14.0 MARKING …………………………………………………………………….
15.0 PACKAGING & LABELLING ……………………………………………...
APPENDIX 1 …………………………………………………………………..
APPENDIX 2 …………………………………………………………………..
APPENDIX 3 …………………………………………………………………..
APPENDIX 4 …………………………………………………………………..
APPENDIX 5…………………………………………………………………...
APPENDIX 6 …………………………………………………………………..
APPENDIX 7 …………………………………………………………………..
PAGE
2
2
3
3
4
5
6
7
8
9
10
10
10
10
10
11
12
13
14
15
16
19
REV.
SHEET
1
G
TO
19
REVISE ON PC ONLY:
TITLE:
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS
G
UPDATED
ECN IPG2015-1823
REV.
DESCRIPTION
DESIGN CONTROL
STATUS
MXI
DOCUMENT NUMBER
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
WRITTEN BY:
CHECKED BY:
APPROV'ED BY
DATE:
FILENAME
YR/MO/DAY
SHEET
D MAHER
A HIGGINS
S GRIFFIN
2012/12/19
PS-121201-001-G.doc
1 of 19
PS-121201-001
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
Product Specification
LANGUAGE
English
1.0 SCOPE
This specification defines the performance for all DIN valve connector series.
2.0 PRODUCT DESCRIPTION
Field Attachable Without Circuit
Series; C28, C22, C92 C25, C29, CSP,C01, C04, C05, C08, C12, C14, C17, C18, C19, C20,
C32, C40, C41, C43, C44, C47, C50, C51, C52, C59, C62, C70, C71, C81 & C82
Field Attachable With Circuit
Series; S28, S22, S92 S25, S29, S02, S04, S05, S11, S14, S18, S19, S20, S40, S41, S43, S44,
S53, S54, S55, S56 & S62
Bases
Series; B04, B14, B15, B20, B21, B22, B23, B24, B26, B27, B28, B29, B30, B31, B39, B40,
B41, B42, B46, B47 & B48.
Adaptors
A06, A07, A02, A03, A04, A05, A08, A09, A10, A11 & A01
For materials, plating & markings, see sections 11, 12 and sales drawings SD-121***.***
related to each series.
REVISE ON PC ONLY:
TITLE:
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS
G
REV.
SEE PAGE 1
DESCRIPTION
DOCUMENT NUMBER
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
FILENAME
PS-121201-001-G.doc
SHEET
2 of 19
PS-121201-001
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
Product Specification
LANGUAGE
English
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
See sales drawings SD-121***.*** and other sections of this specification for the relevant
reference documents and specifications. In cases where the specification differs from the
product drawings, the product drawings take precedence.
Testing and testing sequences are according to EN 175301-803:2006,
4.0 RATINGS
Type A & B: Nominal 10 Amps / Max 16 Amps
4.1
Current
Type C & Micro: Nominal 6 Amps / Max 10 Amps
4.2
4.3
4.4
4.5
Voltage
Operating
Temperature Range
Storage
Temperature Range
Storage
Humidity Range
Operating
Temperature Range at mated
interface
Derating Curves
Cable Range
Over voltage category
Pollution Degree
Max 250 V AC / Max 300 V DC
-40°C to +90°C
-40°C to +125°C
+15% to +70% RH
4.6
Typical, NBR -40ºC to +90ºC,
Silicone -40ºC to +125ºC
See Appendix 1
Minimum 0.75mm
2
- Maximum 1.5mm
2
3
3
4.7
4.8
4.9
4.10
REVISE ON PC ONLY:
TITLE:
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS
G
REV.
SEE PAGE 1
DESCRIPTION
DOCUMENT NUMBER
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
FILENAME
PS-121201-001-G.doc
SHEET
3 of 19
PS-121201-001
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
Product Specification
LANGUAGE
English
5.0 TEST GROUP INFORMATION
Test Group
P
AP
BP
CP
1.1
Number of Specimen
6
2
2
2
4
Table 1, Test Group Size
REVISE ON PC ONLY:
TITLE:
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS
G
REV.
SEE PAGE 1
DESCRIPTION
DOCUMENT NUMBER
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
FILENAME
PS-121201-001-G.doc
SHEET
4 of 19
PS-121201-001
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
Product Specification
LANGUAGE
English
6.0 GROUP P (PRELIMINARY)
Test
Ref.
P1
Item
General Examination
IEC-60512
Test 1A
Test Condition
Visual examination of unmated
connectors
Requirements
There shall be no defects
that would impair normal
operation
P2
Polarization Method
IEC-60512
Test 13E
It shall be possible to
correctly align and mate the
appropriate mating
Force to be applied for 60 seconds at
connectors
a rate of 25mm Min
It shall not be possible to
2 + PE = 60N
mate the connectors in any
3 + PE = 100N
way other than the correct
manner
#
Measure contact resistance across the
interface of male and female,
Test current 1A
P3
Contact Resistance
IEC-60512
Test 2B
= 15mΩ Max
* See note below
P4
Insulation Resistance
IEC-60512
Test 3, Method A
Mated & Unmated connector with
100±15V DC
between adjacent contacts.
Reading measurement when stable
condition is reached or within 60s±5s
of application of voltage.
100mΩ Min.
* See note below
P5
Voltage Proof
IEC-60512
Test 4A
Mated connectors, Standard
atmospheric conditions,
Contact/contact: measuring points as
No breakdown or flashover
P4, 2kV +/- 50V for 60s +/- 5s
* See note below
@45-60Hz, test voltage not to
exceed 500V/s,
test method A
# Not applicable to form B Industrial, C12, S12, C22 & S22
REVISE ON PC ONLY:
TITLE:
PRODUCT SPECIFICATION FOR
DIN VALVE CONNECTORS
G
REV.
SEE PAGE 1
DESCRIPTION
DOCUMENT NUMBER
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
FILENAME
PS-121201-001-G.doc
SHEET
5 of 19
PS-121201-001
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP