CGE High Power Connectors
HS-5/1199
CGE
Contents
Introduction .......................................... 2
Connector Design .............................. 2
How to order ....................................... 3
Mateability ......................................... 3
Polarization ........................................... 3
Technical Data ...................................... 4
Panel Cut-Outs ..................................... 5
Connector Dimensions .......................... 6
Accessories ........................................... 9
Contacts and Tools ............................... 10
Product Safety Information .................. 11
Introduction
The Cannon CGE connectors are designed
to transmit very high current at low
voltage, as for example in the electrical
equipment of military land- and sea-borne
vehicles and in industrial applications. The
connectors meet the mating dimensions,
mechanical features and rear panel
installation requirements of VG 95234.
Ultraflexible shielded welding cables acc
to MTV 6145-005 are terminated to the
connectors.
The contacts made of copper or a copper
alloy with hard silver finish are designed
for crimping or termination to solid copper
conductors with threaded bolts. The
mechanical durability is a minimum of 500
mating cycles. The crimp contacts accept
wires according to DIN 46438 (25 – 240
mm
2
). Contact retention is achieved by the
two-piece insulator which is fixed to the
shell with a snap-in ring. This allows
unlimited exchange of the crimp contacts.
The bayonet coupling assures fast and
reliable mating and unmating. Audible
snap-in and colour-coded snap-in points
indicate positive mating. Plugs and
receptacles are waterproof in mated
condition up to 1 bar (35 feet of water).
Connector Design
The high power connectors CGE feature
one contact in a two-piece rigid insulator.
The aluminum shell has a chromate finish
over cadmium. The operating temperature
ranges from –55 to 125°C.
Connector Design
O-Ring
Shell
Insulator
Contact
Cylindrical
Contact
front side
O-Ring
Insulator
Contact
rear side
Spring ring
Spring ring
Insulator
Contact
rear side
O-Ring
contact
Spring
Insulator
Contact
front side
Barrel assembly
2
Dimensions are mm (inches)
Subject to changes
CGE
Polarization
To avoid mismating of identic connectors
the keyways of CGE connectors are avail-
able in two different positions:
Standard position
Position W
= 180°
= 120°
How to order
Series
Cannon Designation
Shell style
0 - wall mounting receptacle with flange
1 - cable connecting plug
2 - box mounting receptacle with flange
6 - straight plug
8 - plug 90°
9 - bulkhead
Class
E - environmental, JP07 acc to DIN 40050
Shell size
16 - 18 - 22 - 28 - 32
Contact arrangement
16H2 - shell size 16, 1 contact H2
18H5 - shell size 18, 1 contact H5
22H9 - shell size 22, 1 contact H9
28H15 - shell size 28, 1 contact H15
32H24 - shell size 32, 1 contact H24
Contact size
H2 - 25 mm
2
H5 - 50 mm
2
H15 - 150 mm
2
H24 - 240 mm
2
Contact type
F - spring contact
Z - cylindrical contact
Keyway polarization
W - 120°
Bayonet coupling
CGE 6 E 32 H 24 F W B *
Keyway positions of receptacles
and cable connecting plugs
Modification
05 - through-holes in flange
03 - adapter for heat shrink boots, metric crimp contact
04 - rear panel mounting, threaded holes, metric crimp contact
04-05 - same as -04, however, with through-holes
14 - shielded version, metric crimp contact
16 - thread bolt termination, front panel mounting, O ring for sealing
between wall and receptacle (for CGE2EB only)
Mateability
Keyway positions of straight and 90° plugs
Receptacles and cable connecting plugs mate with
CGE2E-B04, CGE-B-04-05
CGE2E-B-16
CGE0E-B-03, CGE-B-05-05
CGE1E-B-03
Plugs, straight / 90°
CGE6E-B-03
CGE6E-B-14
CGE8E-B-03
CGE8E-B-14
3
CGE
Technical Data
Admissible ambient temperature
–55/125°C
Class
JP07 acc to DIN 40050
Test pressure
1 bar overpressure
Test duration
12 h
Vibration
200 m/s
2
for 10 – 2000 Hz
Mechanical durability
500 mating cycles
Contact resistance
(mOhm max)
Coupling torque
in wired condition acc to VG95319, Part
2, Test No 5.8.2.
Shell size
16
18
22
28
32
max closing /
opening Nm
5,5
8,0
11,0
17,0
19,0
max opening
Nm
0,5
0,6
0,8
0,9
1,0
Electrical Data
Current rating
(A) at 125°C ambient temperature
Shell size
Contact size
Max Current rating (A)
Max Short-time load,
appr 0,5 – 1 sec (A)
16
H2
225
750
18
H5
350
1000
22
H9
570
2000
28
H15
750
3000
32
H24
950
5000
Air and creepage paths
Air path
Creepage path
3 mm min
5 mm min
Insulator resistance
min 5000 MOhm
Contact retention
acc to VG 95319, Part 2, Test No 5.4.
Contact size
H2
H5
H9
H15
H24
Test force N min
100
120
140
160
200
Contact size
Contact resistance
H2
0,6
H5
0,3
H9
0,15
H15
0,1
H24
0,07
Cables
The connectors are designed for ultraflexible welding cable acc to MTV 6145-005.
Shell size
16
18
22
28
32
Wire size
25
50
95
150
240
MTV 6145-005 designation
shielded
MTV 6145-005 H001
MTV 6145-005 H002
MTV 6145-005 H003
MTV 6145-005 H004
MTV 6145-005 H005
Materials
Shell
– Finish
Insulator
Contact
– Finish
O ring
Aluminum alloy
Olive chromate over
cadmium
PTFE
Copper or copper alloy
Hard silver
FKM
unshielded
MTV 6145-005 G001
MTV 6145-005 G002
MTV 6145-005 G003
MTV 6145-005 G004
MTV 6145-005 G005
When selecting a cable type please consider self-heating of cable at the maximum
operating voltage and the maximum ambient temperature (see page 5).
4
Dimensions are mm (inches)
Subject to changes
CGE
Cable Data
Approx. values for cable self-heating
Wire size
mm
2
25
50
95
150
240
Cable Dimensions
Max admissible
operating voltage
250
300
500
600
1000
Approx over-temperature due to current load:
∆
T in
°C
1/3 of max admissible
2/2 of max admissible max admissible
operating voltage
operating voltage
operating voltage
35
52
95
15
25
55
10
33
70
5
23
60
8
30
75
Outer jacket
Shielding braid, tinned
Inner jacked
Copper conductor
Cable designation
MTV6145-005+001
MTV6145-005+001
MTV6145-005+001
MTV6145-005+001
MTV6145-005+001
Shell
size
16
18
22
28
32
Wire size
mm
2
25
50
95
150
240
a
7,5
+/–0,5
11,0
+/–0,5
16,0
+/–0,5
20,5
+/–0,5
26,5
+/–0,5
b max
13,5
18,0
23,5
30,0
36,0
c max
10,2
14,3
19,7
25,4
32,5
d
+/–10,5
14,0
15,0
20,5
30,0
30,0
Straight plug
e1
+/–1,0
f1
+/–1,0
31,0
46,0
31,0
46,0
42,0
57,0
-
-
54,0
69,0
Plug 90°
e2
+/–1,0
-
-
20,0
25,0
25,0
f2
+/–1,0
-
-
35,0
40,0
40,0
Panel Cut-Outs
Panel cut-outs for rear and front panel
mounting of receptacles
Shell size
16
18
22
28
32
Receptacles, rear panel mounting
CGE0E-B-03/14
CGE2E-B-04
H13
H12
+0,15
c
d
+0,15
d
±
0,15
4,5
27,7
24,6
4,5
31,1
27,0
4,5
37,8
31,8
5,5
47,1
39,7
5,5
53,8
44,5
Receptacles, front panel mounting
CGE2E-B-16
H13
c
4,5
4,5
4,5
4,5
4,5
H12
thread
M4
M4
M4
M4
M4
c
±
0,15
24,6
27,0
31,8
39,7
44,5
d
22,5
27,4
33,7
43,5
49,7
5
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