Pre-Insulated Sealed Terminals and Splices
Catalog 82602
Revised 12-02
Product Facts
s
s
s
Moisture-proof seal
prevents corrosion
Insulation allows visual
examination
Seals out moisture and
provides exceptional wire
insulation support
One piece assembly allows
fast, easy terminations
Recognized under the
Component Program of
Underwriters
Laboratories Inc.
s
s
AMP Pre-Insulated Sealed
Connectors are environ-
mentally sealed to prevent
corrosion from fluids and
vapors. Color-coded
polyolefin heat-shrinkable
sleeves impart exceptional
insulation and wire support.
Heavy duty insulation
permits visual inspection.
Available tooling provides a
firm mechanical crimp,
assuring electrical integrity.
Need more information?
Call Technical Support at
the numbers listed below.
Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
They can provide you with:
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© Copyright 1993 and 2002 by
Tyco Electronics Corporation.
All rights reserved.
AMP and TYCO are trademarks.
1
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Technical Support–Refer
to back cover.
www.tycoelectronics.com
Catalog 82602
Pre-Insulated Sealed Terminals and Splices
Ring Tongue Terminals
Wire Size Range:
AWG 22 to 8
[0.26 to 10.5 mm
2
]
CMA 509 to 20,800
Material
Body
— Copper
Insulation
— Polyolefin
Plating
— Tin
UL 486 A
Revised 12-02
AWG
[mm
2
]
CMA
Stud
Size
6
M3.5
Dimensions
W
L
Max.
.25
6.35
.31
7.87
.31
7.87
.47
11.94
.31
7.87
.31
7.87
.31
7.87
.46
11.68
.46
11.68
.53
13.46
.37
9.40
.37
9.40
.52
13.21
.52
13.21
.59
14.99
.72
18.29
.59
14.99
.59
14.99
.59
14.99
.87
22.10
1.248
31.70
1.268
32.21
1.268
32.21
1.468
37.29
1.188
30.18
1.218
30.94
1.218
30.94
1.448
36.78
1.448
36.78
1.478
37.54
1.408
35.76
1.408
35.76
1.598
40.59
1.598
40.59
1.658
42.11
1.728
43.89
1.743
44.27
1.743
44.27
1.743
44.27
2.338
59.39
Tongue
Material
Thickness Max.
.032
.81
.032
.81
.032
.81
.032
.81
.034
.86
.034
.86
.034
.86
.034
.86
.034
.86
.034
.86
.042
1.07
.042
1.07
.042
1.07
.042
1.07
.042
1.07
.042
1.07
.047
1.19
.047
1.19
.047
1.19
.047
1.19
Max. Wire
Insulation
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.190
4.83
.190
4.83
.190
4.83
.190
4.83
.190
4.83
.190
4.83
.240
6.10
.240
6.10
.240
6.10
.240
6.10
.240
6.10
.240
6.10
.310
7.87
.310
7.87
.310
7.87
.310
7.87
Part
Number
55846-1
8-55846-2
55847-1
8-55847-2
55848-1
8-55848-2
55849-1
8-55849-2
55850-1
8-55850-2
55851-1
8-55851-2
55852-1
8-55852-2
55853-1
8-55853-2
55854-1
8-55854-2
55855-1
8-55855-2
55856-1
8-55856-3
55857-1
8-55857-3
55858-1
8-55858-3
55859-1
8-55859-3
55860-1
8-55860-3
55861-1
8-55861-3
55862-1
8-55862-5
55863-1
8-55863-5
55864-1
8-55864-5
55865-1
8-55865-5
Package
Quantity
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
500
25
500
25
500
25
500
25
500
25
500
25
1000
10
1000
10
1000
10
1000
10
22–18
[0.26–0.96]
509–1,900
8
M4
10
1/4
M6
6
M3.5
8
M4
16–14
[1.04–2.62]
2,050–5,180
10
1/4
M6
5/16
M8
3/8
8
M4
10
12–10
[2.62–6.64]
5,180–13,100
1/4
M6
5/16
M8
3/8
1/2
M12
10
8
[6.64–10.5]
13,100–20,800
1/4
M6
3/8
1/2
M12
Note:
1. Part numbers are shown standard quantity over small packaging quantity.
2
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Technical Support–Refer
to back cover.
www.tycoelectronics.com
Catalog 82602
Pre-Insulated Sealed Terminals and Splices
Spade Terminals, Butt Splices and 250 Series FASTON Terminals
Spade Terminals
Wire Size Range:
AWG 22 to 10
[0.26 to 6.64 mm
2
]
CMA 509 to 13,100
Material
Body
— Copper
Insulation
— Polyolefin
Plating
— Tin
AWG
[mm
2
]
CMA
Stud
Size
6
M3.5
22–18
[0.26–0.96]
509–1,792
8
M4
10
6
M3.5
16–14
[1.04–2.62]
2,050–5,180
8
M4
10
12–10
[2.62–6.64]
5,180–13,100
8
M4
10
Dimensions
W
L
Max.
.32
8.13
.32
8.13
.32
8.13
.38
9.65
.38
9.65
.38
9.65
.38
9.65
.38
9.65
1.228
31.19
1.228
31.19
1.228
31.19
1.258
31.95
1.258
31.95
1.258
31.95
1.388
36.26
1.388
36.26
Tongue
Material
Thickness Max.
.032
.81
.032
.81
.032
.81
.034
.86
.034
.86
.034
.86
.042
1.07
.042
1.07
Max. Wire
Insulation
.170
4.32
.170
4.32
.170
4.32
.190
4.83
.190
4.83
.190
4.83
.240
6.10
.240
6.10
Part
Number
55866-1
8-55866-2
55867-1
8-55867-2
55868-1
8-55868-2
55869-1
8-55869-2
55870-1
8-55870-2
55871-1
8-55871-2
55872-1
8-55872-3
55873-1
8-55873-3
Package
Quantity
1000
50
1000
50
1000
50
1000
50
1000
50
1000
50
500
25
500
25
Revised 12-02
Note:
1. Part numbers are shown standard quantity over small packaging quantity.
Butt Splices
Wire Size Range:
AWG 22 to 8
[0.26 to 10.5 mm
2
]
CMA 509 to 20,800
Material
Body
— Copper
Insulation
— Polyolefin
Plating
— Tin
UL 486 C
AWG
[mm
2
]
CMA
22–18
[0.26–0.96]
509–1,900
16–14
[1.04–2.62]
2,050–5,180
12–10
[2.62–6.64]
5,180–13,100
8
[6.64–10.5]
13.100–20,800
Stud
Size
BS
L
Max.
1.606
40.79
1.606
40.79
1.796
45.62
1.856
47.14
Max. Wire
Insulation
.170
4.32
.190
4.83
.240
6.10
.310
7.87
Part
Number
55824-1
8-55824-2
55825-1
8-55825-2
55826-1
8-55826-3
55845-1
8-55845-5
Package
Quantity
1000
50
1000
50
500
25
100
10
BS
BS
BS
Note:
1. Part numbers are shown standard quantity over small packaging quantity.
250 Series FASTON
Terminals
Wire Size Range:
AWG 16 to 14
L
Max.
1.600
40.64
1.600
40.64
Max. Wire
Insulation
.190
4.83
.190
4.83
Part
Number
55889-1
8-55889-3
55888-1
8-55888-3
Package
Quantity
1000
25
1000
25
Description
Receptacle
Tab
Series
.250 x .032
.250 x .032
Note:
1. Part numbers are shown standard quantity over small packaging quantity.
3
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Technical Support–Refer
to back cover.
www.tycoelectronics.com
Catalog 82602
Pre-Insulated Sealed Terminals and Splices
Seal ’N Splice Kits
Revised 12-02
Kit No. 55892-1
Application Tooling
Use Part Number 55893-1 for 22-10
Use Part Number 55894-1 for 16-8
Support Services
United States
Canada
1-905-470-4425
1-905-470-4425
1-905-475-6222
1-800-245-4356
Mexico
01-800-733-8926
01-800-733-8926
01-800-733-8926
01-800-733-8926
Central America
South America
Other Latin/South
American Countries
57-1-240-9396
57-1-240-9396
57-1-240-9396
57-1-240-9396
Technical Support
Tooling Assistance
Customer Service
Product Information by FAX
4
82602–2.5M–LUG–FP–12-02
1-800-522-6752
1-800-522-6752
1-800-522-6752
1-800-522-6752
52-55-5-729-0425 55-11-3611-1514
52-55-5-366-0224 55-11-4034-6021
52-55-5-729-0431 55-11-3611-1311
52-55-5-729-0431
1-717-986-3500
Tyco Electronics Corporation
www.tycoelectronics.com
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