W-Series
W-Series
SEALED ROCKER SWITCHES
Carling Technologies set the standard for performance and aesthetics with the widely successful, often
imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has
once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features
complete IP68 protection, including below the panel, where the critical connection is made from the
wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series
provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry.
The W-Series also offers a wide variety of accoutrements, including endless illumination options featuring
dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of
paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical
performance and reliability that is the hallmark of Carling Technologies products.
Product Highlights:
Fully sealed and submersible
IP68 protection, including below the panel
Tri-seal design
Connector with twin locking tabs
Typical Applications:
Marine equipment
ON/OFF Highway equipment
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT
06062
Email:
sales
@
carlingtech.com
Application Support:
team2
@
carlingtech.com
Phone:
860.793.9281
Fax:
860.793.9231
www.carlingtech.com
2 |
W–Series Fully Sealed Rocker Switches - Design Features
W-Series Switch
DESIGN FEATURES
ILLUMINATION
Choice of highly reliable SMT LED or
incandescent lighting with 21 dependent
or independent circuit options.
TRI-SEAL DESIGN
Sealing at actuator, an insert molded neoprene
base seal, along with wire lead seals, assures
water tight, fully submersible protection.
BODY
One piece polyester 94V0
seamless body acts as an
umbrella to protect critical
internal components.
ROLLER PIN
Proven reliable mechanism is
lubricant free and allows for 100k
electrical and 250k mechanical
cycles, and withstands extreme
temperatures from -40˚C to +85˚C.
INTEGRATED CONNECTOR
Accommodates Tyco/Amp .110
junior power timer contacts with
twin locking tabs to provide a
safe, secure, sealed connection.
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
W–Series Fully Sealed Rocker Switches - General Specifications
| 3
Electrical
.4VA @ 24VDC
10 amps, 3-24VDC
Dielectric Strength
1500 Volts RMS
Insulation Resistance
50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4 VDC
Life
100,000 cycles
Contacts
Silver tin-oxide, 88/12
Terminals
Copper with silver or gold plating
Quick
Connect terminations.
Voltage
3-24 VDC
Overcurrent
15A for 50 cycles
Contact Rating
Environmental
Environmental
Corrosion/
Chemical Splash
Operating Temperature
Vibration 1
Vibration 2
Mechanical
Endurance
250,000 cycles minimum
Physical
Lighted
Seals
Base
Actuator
Lens
Function
Operation
Base
Actuator
Bracket
Connector
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24 VDC)
Neoprene
Polyester blend rated to 125C
with a UL flammability rating of
94V0.
Basic actuator structure molded
of thermoplastic polycarbonate
with a hard Nylon 66
thermoplastic surface overlay.
Polycarbonate rated at 100°C
2 & 3 Position Rocker Style
Maintained & Momentary
PA 6/6 30GF (glass filled)
PA 6/6 13GF
PBT 10GF
PBT 10GF, polarized
Handling/Drop
Salt Spray
Dust
Thermal Shock
Moisture Resistance/
Humidity
IP68, Fully sealed
Flowing Mixed Gas (FMG)
Class III 3 year accelerated
exposure per ASTM B-827, B-845
-40°C to +85°C, 22 cycles, 300
hours
Per Mil-Std 202F, Method 204D
Test Condition A 0.06 DA or 10G’s
10-500 Hz.
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s
max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz
0.50
200 Hz
0.025
2000 Hz 0.025
One meter onto concrete floor
Per Mil-Std 202F, Method 101D,
Test Condition A, 48 Hrs.
IP6X
Per Mil-Std 202F, Method 107F,
Test Condition A, -55°C to 85°C
Test criteria - pre and post test
contact resistance
Per Mil-Std 202F,
Method 106F, Test Criteria - pre
and post test contact resistance
Mounting Specifications
Panel Thickness Range .032 to .125
For optimum panel fit, the following panel thicknesses are
suggested: .032, .062, .093, .125
.830[21.08]
Actuator Travel (Angular Displacement)
24° full throw
1.450[36.83]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
SWITCH
MOUNTING HOLE
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
4 |
W-Series Fully Sealed Rocker Switches - Ordering Scheme
1
Series
W 11 D 2 B C 0 1
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
9
Actuator
A 7 Z 00
10
Lens
11
Lens
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
0 00
1 SERIES
W
2 CIRCUIT
( )
- momentary
For terminal arrangement, see dimensional specifications
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
11
21
ON
NONE
OFF
12 22
(ON)
NONE
OFF
13 23
ON
NONE
(OFF)
14 24
ON
NONE
ON
15 25
ON
NONE
(ON)
16 26
ON
OFF
ON
17 27
ON
OFF
(ON)
18 28
(ON)
OFF
(ON)
-
42
2 & 3, 5 & 6
NONE
1&8
-
43
2&3
2 & 3, 4 & 5
4&5
-
44
2 & 3, 5 & 6
2&3
OFF
-
45
(2 & 3), (5 & 6)
2&3
OFF
-
46
(2 & 3), (5 & 6)
2&3
2&1
-
47
2 & 3 & 4, 5 & 6 2 & 3, 4 & 5
2 & 1, 4 & 5
-
48
2 & 3, 5 & 6
2&3
2&1
-
49
2 & 3, 5 & 6
2 & 3, 4 & 5
2 & 1, 4 & 5
51 -
3 & 10
2&3
OFF
52 -
3 & 10
2&3
2&1
53 -
(3 & 10)
2&3
OFF
54 -
3 & 10
2&3
(OFF)
55 -
(3 & 10)
2&3
2&1
56 -
(3 & 10)
2&3
(OFF)
57 -
(3 & 10)
2&3
(2 & 1)
58 -
OFF
2&3
2&1
-
61
3 & 10, 6 & 9
2 & 3, 5 & 6
OFF, OFF
-
62
3 & 10, 6 & 9
2 & 3, 4 & 5
2 & 1, 5 & 4
-
63
(3 & 10, 6 & 9)
2 & 3, 4 & 5
OFF, OFF
-
64
3 & 10, 6 & 9
2 & 3, 4 & 5
(OFF, OFF)
-
65
(3 & 10, 6 & 9)
2 & 3, 4 & 5
2 & 1, 5 & 4
-
66
(3 & 10, 6 & 9)
2 & 3, 4 & 5
(OFF, OFF)
-
67
(3 & 10, 6 & 9)
2 & 3, 4 & 5
(2 & 1, 5 & 4)
-
68
OFF, OFF
2 & 3, 4 & 5
2 & 1, 5 & 4
3 RATING
B
10A 24V
D
10A 12V
G
10A 6V
H
10A 3V
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
LED*
Red
Amber
Green
White
2VDC
A
L
F
4
6VDC
B
M
G
5
12VDC
C
N
H
6
24VDC
D
P
J
8
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR
1
1
Black
9 ACTUATOR
1
3
Black with Laser Etched
A
Black
10 LENS COLOR / STYLE - ABOVE LAMP #1 TERMINALS 1 AND 4
11 LENS COLOR / STYLE - ABOVE LAMP #2 TERMINALS 3 AND 6
Z
- No Lens
Clear White Amber Green Red Blue
1
-
B
G
M
T
Large Transparent
-
7
C
H
N
U
Large Translucent
3
-
D
J
P
V
Bar Transparent
-
9
E
K
R
W
Bar Translucent
5
A
-
-
-
-
Laser-Etched
Lens color for LEDs must be clear, white, or match color of LED.
12 ACTUATOR LENS OR BODY LEGEND
2
00
- No Legend this location/No actuator
11
ON
12
OFF
13
I
14
O
OFF
ON
O
I
15
O O
16
O O
17
O I
18
I O
F N
N F
F
F
21
22
23
24
OFF
ON
O
I
25
O
26
O
27
O
28
I
F
N
F
For additional legend options & codes, visit us at carlingtech.com
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
P
2
Orientation 2
P
3
Orientation 3
P
4
Orientation 4
1
2
3
4 TERMINATION / BASE STYLE
2
.110 TAB (QC)
5 ILLUMINATION
Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6
end of switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens Position
Lamps
Illumination Type
Lamp Wired to Terminals
O
NONE
A
#1
Independent
8+
7-
B
#1
Down
3+
7-
C
#2
Up
3+
7-
D
#1
Down
3+
7-

Down
1+
7-
E
#1
Up
1+
7-

Up
3+
7-
F
#1
Independent
8+
7-

Up
3+
6-
G
#1
Independent
8+
7-

Up
3+
7-
H
#2
Independent
8+
7-
Selections for Single Pole Switches Only:
J
#1
Down
3+
8-

Independent
6+
7-
K
#1
Independent
8+
7-

Independent
6+
7-
Selections for Double Pole Switches Only:
L
#1
Down
3+
6-
M
#2
Up
3+
6-
N
#1
Down
3+
6-

Down
1+
4-
P
#1
Up
1+
4-

Up
3+
6-
R
#1
Down
3+
7-

Up
6+
7-
S
#1
Down
6+
7-

Independent
8+
7-
U
#1
Independent
8+
7-

Independent
10+ 9-
V
#2
Independent
10+ 9-
W
#1
Independent
8+
7-

Independent
10+ 7-
Y
#1
Independent in Series
8+
7-
Z
#1
Independent in Parallel
8+
7-
P
4
14 ACTUATOR LENS LEGEND
2
00
No legend this location/no actuator (used with codes 11-18 in
selection 12) Selection 14 required when switch requires two legends. If
the two legends consist of one lens & one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14. For
legend options & codes, visit us at carlingtech.com
Notes:
1
Custom colors are available. Consult factory.
2
White imprinting is standard on black actuators; Black imprinting is standard on white,
red & gray actuators; Custom colors are available, consult factory.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
W-Series Fully Sealed Rocker Switches - Locking - Ordering Scheme
| 5
1
Series
W 11 D 2 0 W 0 J
2
Circuit
3
Rating
4
5
6
Termination Illumination Lock
7
Lamp
8
Bracket
9
Actuator
P 7 B 00
10
Lens
11
Lock
Function
12
Legend
13
Legend
Orientation
0
1 SERIES
W
2 CIRCUIT
( )
- momentary
For terminal arrangement, see dimensional specifications
Position:
SP DP
11
21
14 24
1
2
2 & 3, 5 & 6 Connected Terminals
ON
NONE
ON
NONE
3
1 & 2, 4 & 5
OFF
ON
8 BRACKET COLOR
1
J
Black
9 ACTUATOR
1
P
Black
R
Red
10 LENS
Z
- No Lens
Clear White
1
-
-
7
3
-
-
9
3 RATING
1
0.4VA 28V DC Resistive
B
10A 24V
D
10A 12V
4 TERMINATION / BASE STYLE
2
.110 TAB (QC)
5 ILLUMINATION
Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6
end of switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens Position
Lamps
Illumination Type
Lamp Wired to Terminals
O
NONE
C
#2
Up
3+
7-
H
#2
Independent
8+
7-
6 LOCK
W
Lock Option
7 LAMP #2
No lamp
0
LED*
Red
Amber
Green
White
2VDC
A
L
F
4
6VDC
B
M
G
5
12VDC
C
N
H
6
24VDC
D
P
J
8
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
Amber
B
C
D
E
Green
G
H
J
K
Red
M
N
P
R
Blue
T
U
V
W
Large Transparent
Large Translucent
Bar Transparent
Bar Translucent
Lens color for LEDs must be clear, white, or match color of LED.
11 LOCK FUNCTION
Up
Down
Lock Color
B
J
Black
C
K
White
D
L
Red
E
M
Safety Orange
12 LASER ETCHED, LENS OR BODY LEGEND
1
00
No legend this location / no actuator
For legend options & codes, visit us at carlingtech.com
13 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
1
2
3
4
Notes:
1
White imprinting is standard on black actuators; Black imprinting is standard on white,
red & gray actuators; Custom colors are available, consult factory.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
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