Amphenol
162GB Series
Miniature Bayonet Lock Connectors
CONTENTS
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Introduction to 162GB Crimp Connectors
Audio Applications
Cable Assembly Facilities at Amphenol Ltd
MIL-C-26482 Qualification Approval Tests
DEF 5325 Qualification Approval Tests
Table of Shell Styles
Insert Availability and Voltage Ratings
How to Order 162GB Crimp Connectors
Box Mounting Receptacles
Single Hole Fixing Receptacles
Cable Mounting Receptacles
Plugs
Plugs with optional Coupling Rings
Cable Accessories
Cables to DEF 10
Accessories
Dust Caps
AIA Backshells – Interconnection Accessories
Interconnection Accessories Installation Procedure
Interconnection Accessories Shield Term Process
Key/keyway Orientations
Insert Orientations
162GB Crimp Assembly Instructions
Amphenol
Amphenol 162GB
Crimp Connectors
DESIGNED TO COMPLY WITH MIL-C-26482
AND BS 9522-N0001, THE SUCCESSOR TO
DEF 5326 Patt. 603
Development and manufacture of 162GB miniature
bayonet lock connectors has been closely
coordinated with the solder version. The entire
programme has been carried out at Amphenol’s
Whitstable Plant. The precision machinery and
measurement control processes used for the
production of 162GB crimp connectors are the same
as those used to produce 62GB solder connectors.
Full intermountability
absolutely guaranteed.
and
intermateability
are
Audio Applications
Contacts are suitable for tinsel cord applications.
162GB Series crimp connectors share many of the
features of 62GB solder connectors. Coupling is
achieved with a triple-track bayonet locking system
which gives positive alignment on all shell sizes.
When connector halves are fully mated there is a
definite click. Inspection holes in the coupling ring
will then reveal the bayonet pins on the receptacle
which are clearly marked in yellow.
The Amphenol design means simplified removal of
coupling rings for servicing or replacement as they
are
front demountable.
In addition there is a rough
grip heavy duty style for arduous conditions and a
lever coupling ring which allows extremely close
mounting of connectors.
The method of sealing is the same as for 62GB
connectors; using peripheral seals on the rubber
inserts and sealing the mating shells with a square
section gasket. Wire sealing is by multiple risers in
the rear grommet.
Derating
Connectors must be derated under the following operating
temperatures:
1. At elevated temperatures, the current ratings are
reduced as show in the table on page 10.
2. At high altitudes, revised voltage ratings become
effective as shown on page 11.
3. When connectors to different specifications are
intermated (e.g. BS 9522-N001 and MIL-C-26482), the
combination must not be operated under conditions
more severe than the less stringent clause of either
specification.
Amphenol 162GB connectors are designed to meet the
most stringent requirements of both specifications.
Cable Assemblies
Amphenol is fully equipped to undertake the preparation of
all types of cable assemblies complying with the military
vehicles and engineering establishments and fighting
vehicles requirements of the Ministry of Defence – the
Ministry of Environment (Motorways) for motorway control
equipment – the Post Office manufacturing code and to the
British Standards Institute when applicable to Cable
systems. Control procedures carried out in accordance
with MIN DEF 05-21. Approval numbers BS 9000, 1043/M
and CAA AD/1450/58. Moulded terminations form a
specialised service by the company. The process offers
such advantages as a waterproof seal between cable and
connector back-end, mechanical protection, and a
homogeneous joint between moulding and cable.
Other Amphenol Products
Amphenol products include: printed circuit, rack and panel,
microminiature, audio; hermetic and R.F. connectors;
integrated circuit components; trimming and precision
potentiometers; concentric and digital microdials; cable,
cable assemblies; fans and blowers; relays and keys;
chokes and coils; R.F. coaxial switches.
2
Amphenol 162GB Series
DESIGNED TO COMPLY WITH MIL-26482
SCHEDULE OF TESTS REQUIRED FOR
QUALIFICATION APPROVAL
Tests
Examination of Product
Maintenance Ageing
Crimp only
There is no damage to the contacts or connectors after 10
removals and insertions of the contacts
Crimp only
Insertion – does not exceed 66.7 N (15lbf.) For individual contacts.
Removal – does not exceed 44.5N (10lbf.)
Crimp Contact
Contact locking mechanisms withstands the following minimum
axial forces:
CONTACT SIZE
FORCE (N)
FORCE (LBF)
20
89
20
16
111
25
12
133
30
Brief Description
Contact Insertion and Removal Forces
Contact Retention
Axial displacement does not exceed 0.304mm (0.012in) when
pressure is applied from face side.
Operating Forces
Torque measurement of mating and unmating.
Ranges from 0.905 Nm. (8 lbf. in.) on shell size 8 to 4.971 Nm. (44
lbf. in.) on shell size 24 couplings.
Insulation Resistance, Room Temperature
Dielectric Withstanding Voltage (Sea Level)
Dielectric Withstanding Voltage (Altitude)
Unmated connectors tested in accordance with Method 302 test
condition B of MIL-STD-202.
Mated and unmated connectors tested in accordance with Method
301 of MIL-STD-202.
Tested in accordance with Method 105, test condition C of MIL-
STD-202. After 30 minutes tested in accordance with Method 301
of MIL-STD-202 unmated and mated.
Between 45 and 95 millivolts drop on wire sizes from 24 to 12.
Crimp contacts to meet MIL-C-23216.
Unmated connectors tested in accordance with Method 107,
condition B of MIL-STD-202 except min. temp is –55
o
C.
Greater than 3 megohms 250 hr at 125 C
Greater than 12 megohms 1000 hr at 105
o
C
500 cycles of coupling and uncoupling
In accordance with Method 204 Condition B of MIL-STD–202
Impulses of 50 G’s duration of 11 ±1 milliseconds
In accordance with Method 106 of MIL-STD-202
Salt Spray to Method 101 Condition B of MIL-STD-202
From 0.905 Nm. (8 lb. In.) for shell size 8 to 4.971 Nm. (44 lb. in.)
for shell size 24.
As per contact resistance test of MIL-C-23216.
Conforming to MIL-H-5606 20 hrs
Conforming to MIL-H-7808 20 hrs
Effective pressure differential of 5 17.0 KN/m
2
(75 p.s.i..)
Effective pressure differential of 13 80.0 KN/m
2
200 (p.s.i.)
Axial loads between 6 6.67 N (15 lbf.) and 111.2 N (25 lbf.)
o
Initial Contact Resistance
Thermal Shock
Insulation Resistance at Elevated Temps (Short Time)
(Long Time)
Durability
Vibration
Shock
Moisture Resistance
Corrosion
Operating Forces
Contact Resistance
(a) Solvent Immersion Hydraulic Fluid
(b) Solvent Immersion Lubricating Oil
Insert Retention
Insert Retention Hermetic
Contact Retention Crimp
3
Protective Covers and Storage
Tests
Examination of Product
Operating Forces
Moisture Resistance
Corrosion
Cover Chains Tensile Strength
Air Leakage
Brief Description
Components suitability after storage and use of recommended Protective Covers
Measurement of Receptacles, Plugs and Protective Covers mating and unmating forces.
Crimp Contacts to Method 106 of MIL-STD-202.
Salt Spray to Method 101, Condition B of MIL-STD-202.
111.2 N (25 lbf.) from various directions
69.0 KN/m
2
(10 p.s.i.) applied to inside of Protective Covers
Crimp Contact Retention Feature
Tests
Examination of Product
Maintenance Ageing
(Contacts only)
Contact Retention
Brief Description
Test to establish Crimp effectiveness
Involves repeated insertion/removal of contacts and mating and unmating of connectors.
Loads applied in both directions.
Connector Assembly – Class J
Tests
Examination of Product
Thermal Shock
Water Pressure
Air Leakage
In accordance with Method 107 Condition B of MIL-STD-202
Immersion 1.829 m (6 ft.) under water for solder type connectors
Solder Receptacles 206.9 KN/m
2
(30 p.s.i.) across connectors.
Others to Method 112 Condition C, Procedure 1 of MIL-STD-202
Brief Description
4
Table of Shell Styles
BOX MOUNTING RECEPTACLES BOX MOUNTING RECEPTACLES
(4-hole Fixing)
(4-hole Fixing)
Page
Page
PLAIN SHELL
SINGLE HOLE FIXING
RECEPTACLES
Page
162GB
12E
THREADED
SHELL
162GB
30T
162GB
37T
GROMMET SEAL
162GB
10E
162GB
14E
STRAIN RELIEF
CLAMP
(For details of Right
162GB
Angle Strain Relief
Clamps, see Page
20)
10F
162GB
14F
CABLE MOUNTING
RECEPTACLES
Page
THREADED
SHELL
162GB
CC1304
NON GROUNDED PLUGS
Page
CC1305
GROUNDED PLUGS
Page
31T 162GB
36T
162GB
36TG
GROMMET SEAL
162GB
11E 162GB
16E
STRAIN RELIEF
CLAMP
(For details of Right
Angle Strain Relief
Clamps, see Page
162GB
11F 162GB
16F
5
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