CUSTOMER DRAWING
27.94±1.27
(1.10±0.05)
24.13 [0.950] MIN
COLOR CODE
ID
C
Dx2
WIRE STOP
E MAX
ØB
ØA
COLOR CODE
MARKING ID
(SEE NOTE ON PAGE 2)
* I.D.:
a) As received;
b) After unrestricted recovery thru meltable insert.
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene
fluoride.
2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below).
3. CRIMP SPLICER:
Base Metal: Copper alloy 101 or 102 per ASTM B-75.
Plating: Tin, per ASTM B545.
Stamp marking XX approximately as shown on the back of inspection window.
Color code: See table I.
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
PREPARED BY:
ANGLES: N/A
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
REV:
DATE:
Tyco Electronics reserves the right to
amend this drawing at any time. Users
should evaluate the suitability of the
ROUGHNESS
product for their application.
IN MICRON
CAGE CODE:
ECO NUMBER:
F
SCALE:
SIZE:
August 19, 2016
SHEET:
TNGUYEN
06090
ECO-16-012043
NTS
A
1 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
CUSTOMER DRAWING
TABLE I - DIMENSIONS
I.D.*
a min
b max
Crimp Splicer
øA
øB
C
D
6.22 (0.245)
5.72 (0.225)
7.11 (0.280)
6.60 (0.260)
7.11 (0.280)
6.60 (0.260)
E
max
0.38
(0.015)
0.51
(0.020)
1.27
(0.050)
Color
Code
Red
Blue
Yellow
Wgt.
Lbs/Mpc
max
1.02
1.61
2.72
Part
Name
D-436-36
2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510)
0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490)
2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585)
D-436-37
0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565)
4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585)
D-436-38
0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565)
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
TABLE II
–
RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm
2
) (REFERENCE)
MIL SPEC
EQIVALENT
SIZE
M81824/1-1
M81824/1-2
M81824/1-3
MULTIPLE WIRE
RANGE CMA (mm
2
)
304 - 1510 (0.15 - 0.75)
1058 - 2680 (0.53
–
1.34)
2375
–
6755 (1.19
–
3.37)
MULTIPLE WIRE TOTAL
OD (OD
1 +
OD
2)
MAX
0.085 (2.16)
0.110 (2.79)
0.170 (4.32)
PART NUMBER
D-436-36
D-436-37
D-436-38
SINGLE WIRE
26-24-22-20
20-18-16
16-14-12
TABLE III
–
STANDARD CONDUCTOR CMA (REFERENCE)
CONDUCTOR
CONFIGURATION
STRANDS
CMA
(MM
2
)
SIZE
26
19
304
(0.15)
24
19
475
(0.24)
22
19
754
(0.38)
20
19
1216
(0.61)
18
19
1900
(0.95)
16
19
2426
(1.21)
14
19
3831
(1.92)
12
37
5874
(2.94)
APPLICATION
1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within
the diameter range specified in this customer drawing, and having insulations rated for 135°C.
2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for
acceptance testing inspection.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824
Tm
.
4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824
Tm
.
5. This document takes precedence over documents reference herein.
Tm
–
AS81824 is a trademark of SAE
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
PREPARED BY:
ANGLES: N/A
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
REV:
DATE:
Tyco Electronics reserves the right to
amend this drawing at any time. Users
should evaluate the suitability of the
ROUGHNESS
product for their application.
IN MICRON
CAGE CODE:
ECO NUMBER:
F
SCALE:
SIZE:
August 19, 2016
SHEET:
TNGUYEN
06090
ECO-14-012043
NTS
A
2 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check with the web for the latest revision
CUSTOMER DRAWING
ASSEMBLY PROCEDURE:
1.
Strip wires 5/16” to 11/32”.
2. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool.
Repeat on the opposite side of the crimp.
3. Center sealing sleeve over the splice.
4. Slide sealing sleeve over both wires on one side of the crimp if two wires will be use.
5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
PREPARED BY:
ANGLES: N/A
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
REV:
DATE:
Tyco Electronics reserves the right to
amend this drawing at any time. Users
should evaluate the suitability of the
ROUGHNESS
product for their application.
IN MICRON
CAGE CODE:
ECO NUMBER:
F
SCALE:
SIZE:
August 19, 2016
SHEET:
TNGUYEN
06090
ECO-14-012043
NTS
A
3 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check with the web for the latest revision
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