Fine Adjust Applicator for KK® Crimp Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-2400
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: KK® Crimp Terminal and Cat Ear Crimp Terminals, 22-30 AWG. Use with larger wire insulation
diameters.
Terminal
Series No.
Terminal Order No.
08-50-0113
08-50-0159
08-50-0274
08-51-0101
08-51-0108
08-55-0101
08-55-0130
08-56-0109
08-70-0046
08-70-0048
08-52-0101
08-52-0118
08-52-0121
08-65-0801
08-65-0811
08-50-0321
97-00-0444
08-65-0804
Wire Size
AWG
39-00-0032
39-00-0064
39-00-0372
39-00-0374
22-30
39-00-0376
39-00-0378
39-00-0380
50-29-1757
22-30
08-70-0064 22-28
08-65-0813
08-65-0815
08-65-0817 22-30
40-07-0815
97-00-0920
mm²
Insulation Diameter
IPC/WHMA-A620
Terminal
mm
In.
mm
In.
Strip Length
mm
In.
2759
0.35-0.05 1.57-1.20 .062-.047 1.57 Max. .062 Max. 2.54-3.18 .100-.125
5139
5159
0.35-0.05 1.57-1.20 .062-.047 1.57 Max. .062 Max. 2.54-3.18 .100-.125
0.35-0.08 1.57-1.20 .062-.047 1.70-1.20 .067-.047 2.54-3.18 .100-.125
6459
0.35-0.05 1.57-1.20 .062-.047 1.57 Max. .062 Max. 2.54-3.18 .100-.125
40445
41572
22-30 0.35-0.05 1.57-1.20 .062-.047 1.57 Max. .062 Max. 2.54-3.18 .100-.125
22-30 0.35-0.05 1.57-1.20 .062-.047 1.57 Max. .062 Max. 2.54-3.18 .100-.125
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
To achieve optimum IPC-A620 insulation crimps for 1.09-0.94mm (.043-.037”) diameter, use Applicator 63900-5700.
Overall insulation OD specification for terminal.
Doc No: ATS-639002400
Revision: F
Release Date: 04-07-08
Revision Date: 10-18-11
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for KK® Crimp Terminal
DEFINITION OF TERMS
CONDUCTOR CRIMP
LOCKING TANG
HEIGHT
INSULATION CRIMP
CUT-OFF TAB
TERMINAL
LOCATION
BEND UP
C/L
BRUSH
BELL
MOUTH
SEAM
ROLLING
TWISTING
STRIP LENGTH
CUT-OFF
TAB
CRIMP HEIGHT
BEND
DOWN
C/L
Terminal is to be centrally located between the two (2) cut-off edges, within +/- 0.13mm (+/-.005”).
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
CRIMP SPECIFICATIONS
Terminal Series No.
2759
5139
5159
6459
40445
41572
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab
mm
In.
1.98-1.85 .078-.073
1.98-1.85 .078-.073
1.98-1.85 .078-.073
1.98-1.85 .078-.073
1.98-1.85 .078-.073
1.98-1.85 .078-.073
Conductor Brush
mm
In.
.00-1.0 .000-.040
.00-1.0 .000-.040
.00-1.0 .000-.040
.00-1.0 .000-.040
.00-1.0 .000-.040
.00-1.0 .000-.040
Terminal Locking Tang Height Bend up Bend down Twist Roll
Series No.
mm
In
Degree
Degree
2759
0.51-0.64 .020-.025
3
3
4
8
5139
0.34-0.60 .013-.024
3
3
4
8
5159
0.40-0.55 .016-.022
3
3
4
8
6459
0.51-0.64 .020-.025
3
3
4
8
40445
0.51-0.64 .020-.025
3
3
4
8
41572
0.51-0.64 .020-.025
3
3
4
8
Punch Width (Ref)
Conductor Insulation
mm In mm In
Seam
1.40 .055 1.95 .077
1.40 .055 1.95 .077 Seam shall not be open
and no wire allowed
1.40 .055 1.95 .077
1.40 .055 1.95 .077 out of the crimping area.
1.40 .055 1.95 .077
1.40 .055 1.95 .077
Doc No: ATS-639002400
Revision: F
Release Date: 04-07-08
Revision Date: 10-18-11
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for KK® Crimp Terminal
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
22
0.35
24
0.20
26
0.12
28
0.08
30
0.05
22
0.35
24
0.20
26
0.12
28
0.08
30
0.05
22
0.35
24
0.20
26
0.12
28
0.08
22
0.35
24
0.20
26
0.12
28
0.08
30
0.05
22
0.35
24
0.20
26
0.12
28
0.08
30
0.05
22
0.35
24
0.20
26
0.12
28
0.08
30
0.05
Crimp Height
mm
In.
0.79-0.84 .031-.033
0.73-0.79 .029-.031
0.71-0.76 .028-.030
0.68-0.73 .027-.029
0.66-0.71 .026-.028
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.68-0.74 .027-.029
0.66-0.71 .026-.028
0.63-0.66 .026-.027
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.68-0.74 .027-.029
0.66-0.71 .026-.028
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.68-0.74 .027-.029
0.66-0.71 .026-.028
0.63-0.66 .026-.027
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.68-0.74 .027-.029
0.66-0.71 .026-.028
0.63-0.66 .026-.027
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.68-0.74 .027-.029
0.66-0.71 .026-.028
0.63-0.66 .026-.027
Crimp Width (Ref)
mm
In.
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
1.40
.055
Pull Force Minimum
N
Lb.
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
8.89
2.0
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
8.89
2.0
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
8.89
2.0
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
8.89
2.0
44.88
10.0
35.59
8.0
17.79
4.0
13.34
3.0
8.89
2.0
2759
5139
5159
6459
40445
41572
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639002400
Revision: F
Release Date: 04-07-08
Revision Date: 10-18-11
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for KK® Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-2400
Item No. Order No. Engineering No.
Description
Quantity
Perishable Tooling
63900-2470
63900-2470
Tool Kit (All “Y” Items)
REF
1
63444-1417
63444-1417
Conductor Punch
1Y
2
63445-1445
63445-1445
Conductor Anvil
1Y
3
63454-0003
63454-0003
Insulation Punch
1Y
4
63445-1973
63445-1973
Insulation Anvil
1Y
5
63443-3312
63443-3312
Cut-Off Die
1Y
6
63443-3412
63443-3412
Cut-Off Punch
1Y
Other Components
7
11-18-4001
60703-3
Cover Plate
1
8
11-18-4003
60703-5
Front Cover
1
9
63443-0025
63443-0025
Key (Dual Carrier)
1
10
63443-1214
63443-1214
Cut-Off Plunger Retainer
1
11
63443-1202
63443-1202
Guide Block
1
12
63443-1203
63443-1203
Rear Cover Retainer
1
13
63443-1210
63443-1210
Wire Stop Mounting Bracket
1
14
63443-1211
63443-1211
Wire Stop
1
15
63443-2201
63443-2201
1.00mm Spacer
1
16
63443-2307
63443-2307
3.35mm Spacer
1
17
63443-2801
63443-2801
Front Plunger Striker
1
18
63443-2911
63443-2911
Wire Hold-Down Plunger
1
19
63443-3512
63443-3512
Terminal Lifter
1
20
63600-0021
63600-0021
Compression Spring
1
21
63600-2995
63600-2995
Spring Lifter
1
22
63700-0539
63700-0539
Compression Spring
1
23
63820-0012
63820-0012
Terminal Drag Cover
1
Frame
24
63800-4901
63800-4901
Top
1
25
63801-3285
63801-3285
Base
1
26
63801-6950
63801-6950
Track
1
27
63801-4562
63801-4562
Feed Pawl .070mm Thick
1
Hardware
28
N/A
N/A
M2.5 by 5 Long SHCS
2**
29
N/A
N/A
M3 by 5 Long SHCS
3**
30
N/A
N/A
M3 by 6 Long FHCS
1**
31
N/A
N/A
M3 by 6 Long SHCS
4**
32
N/A
N/A
M3 by 12 Long SHCS
1**
33
N/A
N/A
M4 by 6 Long SHCS
2**
34
N/A
N/A
M4 by 12 Long BHCS
2**
35
N/A
N/A
M4 by 45 Long SHCS
2**
36
N/A
N/A
#10-32 by 3/8”Long SSS (Flat Point)
1**
37
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639002400
Revision: F
Release Date: 04-07-08
Revision Date: 10-18-11
UNCONTROLLED COPY
Page 4 of 6