Instruction Sheet
90-Degree Cable Clamp Assembly
1424030-1
Spring Plunger
408-8339
27 JUL 10 Rev B
Fitting
Air-Activated Cylinder
Jaw
Wire Holder
Locking
Screw
Position-Adjustment
Track
Figure 1
1. INTRODUCTION
90-Degree Cable Clamp Assembly 1424030-1 is
designed to be used in CHAMPOMATOR* 2.5 Bench
Terminating Machines 762734-[ ]. The machine must
be equipped with a clamp solenoid valve and a
controller having software at Rev 3.03.05 or later.
To use the machine without these requirements, use
90-Degree Cable Clamp Assembly 768802-1 and
follow the instructions packaged with that cable clamp.
NOTE
Other cable clamps not supplied with the
CHAMPOMATOR 2.5 bench terminating machine
are required to terminate other product lines on the
machine. For information on these cable clamps,
call PRODUCT INFORMATION at the bottom of
this page.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
(See Figure 1)
The cable clamp features an air-activated cylinder,
jaw, spring plunger, wire holder, and a position-
adjustment track which permits the cable clamp to
accommodate different connector sizes.
During the machine operation, the operator places the
cable into the open cable clamp, actuates the spring
plunger, and places the wires in the wire holder which
holds the cable wires in place during the termination
process helping to keep the loose wires out of the
operator's way.
After all terminations have been completed, the
operator actuates the cable clamp spring plunger to
unclamp the cable and removes the completed cable
assembly from the machine.
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The cable clamp enables the machine to apply
discrete wire jacketed cable to CHAMP* connectors.
The cable clamp is designed to hold the cable in the
correct position when terminating connectors with a
90-degree cable breakout.
NOTE
Make sure to retain all material in the bench
terminating machine documentation package for
reference. For information on the operation of the
machine, refer to Customer Manual 409-5839
supplied with the machine.
3. INSTALLATION
DANGER
It will be necessary to open or remove machine
covers to perform the following procedure. Be sure
STOP
to reinstall ALL covers BEFORE operating the
machine.Turn off the machine air supply by
disengaging the air supply at the back of the
machine.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
i
©2010 Tyco Electronics Corporation, Berwyn, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
1
of 2
LOC B
408-8339
1. Turn off the machine electrical functions by
switching the rocker switch on the back of the
machine control module.
DANGER
To avoid personal injury, DISCONNECT air and
electric power before making adjustments to the
STOP
machine or cable clamp. DO NOT make
adjustments while the machine is operational.
2. Remove the machine main cover of the
machine.
3. Slide the bottom of the cable clamp onto the
base block assembly track as shown in Figure 2.
Locking Screw
Cable
Clamp
6. Load a properly prepared cable into the cable
clamp.
7. The cable outer jacket must be removed prior
to placing the cable in the cable clamp.
8. Adjust the position of the cable clamp and
cable so that the cable breakout is located
behind the first pair of connector contacts.
9. Tighten the locking screw with a
5
/
32
-in. hex
wrench.
10. Replace the main cover of the machine, and
turn on the machine electrical power.
4. MAINTENANCE
Lubricate the position adjustment track with a good,
quality, light machine oil to ensure optimum service.
Wipe off any excess oil.
5. REPLACEMENT PARTS
Figure 4 lists recommended customer-replaceable
parts. These parts should be inspected regularly.
Customer-replaceable parts should be stocked to
prevent machine or assembly downtime in the event
that they require replacement. For location of the
parts, refer to Figure 1. For location of the air hose
and clamp solenoid valve, refer to Figure 3.
PART
NUMBER
Figure 2
763596-1
980311-3
980451-1
980338-1
994916-1
DESCRIPTION
Wire Holder
Air-Activated Cylinder
Spring Plunger
Air Hose
Clamp Solenoid Valve
Figure 4
QTY PER
ASSEMBLY
1
1
1
Ref
1
Base Block
Assembly Track
Base Block
Assembly
4. On the machine, plug the air hose from the
clamp solenoid valve (see Figure 3) onto the
fitting of the cable clamp (refer to Figure 1).
5. Turn on the air to the machine, and inspect
the cable clamp for air leaks.
Clamp
Solenoid Valve
Air Hose
Order replacement parts through your representative,
or call 1-800-526-5142, or send a facsimile of your
purchase order to 1-717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
6. REVISION SUMMARY
Revisions to this instruction sheet include:
•
Updated instruction sheet to corporate
requirements
Figure 3
Rev
B
2
of 2
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