WIMA DC-LINK MKP 4
Metallized Polypropylene (PP) -
Capacitors for DC-Link Applications
D
Special Features
˜
˜
˜
˜
˜
˜
Capacitances up to 150
mF
High volume/capacitance ratio
Excellent self-healing properties
Very low dissipation factor
High reliability
2-pin and 4-pin contact configuration
(plate versions on request)
˜
According to RoHS 2011/65/EU
Electrical Data
Capacitance range:
2
mF
to 150
mF
(intermediate values on request)
Rated voltages:
600 VDC, 800 VDC,
900 VDC, 1100 VDC, 1300 VDC
Capacitance tolerances:
±20%, ±10%, ±5%
Operating temperature range:
–55+ C to +105+ C (hot spot including
self-heating)
Climatic test category:
55/085/56
in accordance with IEC
Insulation resistance
at +20+ C:
30 000 sec (M¸ x
mF)
(mean value: 100 000 sec)
Measuring voltage: 100 V/1 min.
Dissipation factors
at +20° C:
tan
d
10 x 10
-4
at 1 kHz (C
50
mF)
tan
d
15 x 10
-4
at 1 kHz (C
50
mF)
Voltage and current derating:
A derating factor of 1.35% per K must be
applied from +85° C for DC voltages and
from +70° C for AC currents (I
rms
). Addition-
ally a derating factor of 4.5% per K must be
applied from +85° C for AC currents (I
rms
)
Reliability:
Operational life
100
000 hours
(U
r
and 70) C)
Failure rate
l
0
(0.5 x U
r
and 40) C)
P
=
C
N
[mF] x U
r
[V]
P
10 000
10 000 <
P
25 000
25 000 <
P
50 000
50 000 <
P
100
000
P
> 100 000
Maximum pulse rise time:
PCM
27.5
37.5
52.5
600 VDC
19
14
10
max. pulse rise time V/msec at T
A
< 40) C
800 VDC
900 VDC
1100 VDC
21
15
12
25
16
13
31
21
15
1300 VDC
36
25
18
<
<
<
<
<
l
0
2
5
10
20
30
fit
fit
fit
fit
fit
Test voltage:
1.2 U
r
, 2sec
Dielectric absorption:
0.05 %
Specific dissipation:
Box size
Specific dissipation in Watts per K
W x H x L in mm above the ambient temperature
9 x 19 x 31.5
11 x 21 x 31.5
13 x 24 x 31.5
15 x 26 x 31.5
17 x 29 x 31.5
17 x 34.5 x 31.5
20 x 39.5 x 31.5
19 x 32 x 41.5
20 x 39.5 x 41.5
24 x 45.5 x 41.5
31 x 46 x 41.5
35 x 50 x 41.5
40 x 55 x 41.5
35 x 50 x 57
45 x 55 x 57
0.021
0.025
0.030
0.034
0.039
0.044
0.053
0.054
0.065
0.080
0.092
0.106
0.123
0.132
0.164
Typical Applications
As intermediate circuit capacitor e.g.
in high power converter technology,
power supplies, solar inverters etc.
Construction
Dielectric:
Polypropylene (PP) film
Capacitor electrodes:
Vacuum-deposited
Internal construction:
Plastic film
Vacuum-deposited
electrode
Metal contact layer
(schoopage)
Termination
Packing
Packing units at the end of the catalogue
For further details and graphs please
refer to Technical Information.
Encapsulation:
Solvent-resistant, flame-retardant plastic
case with epoxy resin seal, UL 94 V-0
Terminations:
Tinned wire (plate versions on request).
Marking:
Colour: Red. Marking: Black.
Epoxy resin seal: Red
for pulses equal to the rated voltage
02.14
105
D
Recommendation for Processing
and Application of
Through-Hole Capacitors
Soldering Process
Internal temperature of the capacitor must
be kept as follows:
Polyester:
preheating: T
max.
125° C
soldering: T
max.
135° C
Polypropylene: preheating: T
max.
100° C
soldering: T
max.
110° C
Single wave soldering
Soldering bath temperature: T
P
260 ° C
Dwell time:
t
P
5 sec
Double wave soldering
Soldering bath temperature: T
P
260 ° C
Dwell time:
St
P
5 sec
Due to different soldering processes and
heat requirements the graphs are to be
regarded as a recommendation only.
WIMA Quality and Environmental Philosophy
ISO 9001:2008 Certification
ISO 9001:2008 is an international basic
standard of quality assurance systems for
all branches of industry. The approval
according to ISO 9001:2008 of our
factories by the VDE inspectorate certifies
that organisation, equipment and moni-
toring of quality assurance in our factories
correspond to internationally recognized
standards.
WIMA Environmental Policy
All WIMA capacitors, irrespective of
whether through-hole devices or SMD,
are made of environmentally friendly
materials. Neither during manufacture
nor in the product itself any toxic
substances are used, e.g.
–
–
–
–
–
Lead
PCB
CFC
Hydrocarbon chloride
Chromium 6+
–
–
–
–
–
PBB/PBDE
Arsenic
Cadmium
Mercury
etc.
RoHS Compliance
According to the RoHS Directive 2011/65/EU
certain hazardous substances like e.g. lead,
cadmium, mercury must not be used any
longer in electronic equipment as of July 1st,
2006. For the sake of the environment WIMA
has refraind from using such substances since
years already.
WIMA WPCS
The WIMA Process Control System (WPCS)
is a quality surveillance and optimization
system developed by WIMA. WPCS is a
major part of the quality-oriented WIMA
production. Points of application of WPCS
during production process:
”
”
”
”
”
”
”
incoming material inspection
metallization
film inspection
schoopage
pre-healing
pin attachment
cast resin preparation/
encapsulation
”
100% final inspection
”
AQL check
We merely use pure, recyclable materials
for packing our components, such as:
”
”
”
”
carton
cardboard
adhesive tape made of paper
polystyrene
WIMA Kondensatoren sind bleifrei
konform RoHS 2011/65/EU
WIMA capacitors are lead free
in accordance with RoHS 2011/65/EU
Tape for lead-free WIMA capacitors
We almost completely refrain from using
packing materials such as:
”
foamed polystyrene (Styropor®)
”
adhesive tapes made of plastic
”
metal clips
DIN EN ISO 14001:2004
WIMA’s environmental management has
been established in accordance with the
guidelines of DIN EN ISO 14001:2004 to
optimize the production processes with
regard to energy and resources.
14
02.14
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